Question AirJet cooling for Laptop chips!

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Khato

Golden Member
Jul 15, 2001
1,251
321
136
Solid metal vs Vapour Chamber?

How big is the difference?
Vapor chamber is lower weight and higher thermal conductivity, but much higher cost. Basic hierarchy of heat dissipation is solid aluminum -> solid copper -> heat pipes -> vapor chamber. You climb the hierarchy as need based on power source output, relation of power source to dissipation area, and maximum allowed power source temperature.

When you're talking something on the order of 10W going from 100mm^2 to 2000mm^2 with an acceptable ~50C temperature rise, solid aluminum would be fine. It looks like they went with copper in order to solder it directly to the AirJet in this implementation.
 

SteinFG

Senior member
Dec 29, 2021
709
830
106
I think the best use case for this tech is lunar lake: low-power but can boost higher than passive heatsink can handle (4P+4E) . what kind of end-product it would be though? something like current macbook air or some form of yoga 2in1, or a foldable screen laptop?
 
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soresu

Diamond Member
Dec 19, 2014
3,689
3,026
136
I think the best use case for this tech is lunar lake: low-power but can boost higher than passive heatsink can handle (4P+4E) . what kind of end-product it would be though? something like current macbook air or some form of yoga 2in1, or a foldable screen laptop?
There's no best use case really if their claims of doubling perf/area every 2 years for several generations are not just godlike hype.

If this is true then it will effectively upend the entire PC fan industry and likely the PC case industry too as it will encourage tighter spaces and flatter form factors (especially as more efficient GaN based power supplies filter to more segments).

What worries me is Linus Tech Tips claimed last year that the first gen product made noticeable noise despite Frore's claim of silence, so I would expect more power into it would generate more noise if this is the case.

Hopefully it's not as annoying to me as the Noctua specific fan noise that so bugs me about their products.
 
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soresu

Diamond Member
Dec 19, 2014
3,689
3,026
136
KEY POINT: The AirJet Pro offers 2x the cooling of the AirJet Mini, while consuming less than 2x the power and taking up less than 2x the size.
It does increase in weight by more than 2x the OG Mini though, and about 2.75x the weight of the newer, lighter Mini Slim variant, unless they are also going for a slim variant of the Pro SKU too.
 

ikjadoon

Senior member
Sep 4, 2006
241
519
146
For laptops and other battery-powered rives, I agree the power usage is a tad high.

For Frore's vapour chamber suggestions, the AirJet's low duty cycle power draw is not ideal. It's tough to beat 0mW of a fan that's turned off.

In traditional laptops, the fans turn off and the SoC is passively cooled by the heatsinks and some little baseline airflow. That doesn't quite work with just a vapour chamber (zero heat dissipation) alone, so the AirJets need to be constantly on, no?

1W for the AirJet minimum to cool 6.5W feels a tad high for any smaller battery-powered devices when some heatsinks can cool 6.5W for no power draw. I guess heatsinks still required, which again bumps the cost.



//

Looking at peak power consumption of the XPS 13's cooling, it has 2x fans, each consuming up to 2.5W, so at peak, it's 5W. The problem is when the laptop is running passively: the "area under the curve" for Frore no longer looks that good.

Having some heatsink + AirJet combination would be great. I'm imagining a tower desktop CPU cooler, but each heatsink fin is cooled by its own AirJet. Sure, it might need a SATA power connector at that point, lol, but at least we'd solve the boundary layer issue that current heatsinks struggle with.

250W heat dissipation = 29 AirJet Pros = 50.75W peak power draw of 29x AirJet Pros. So 1x SATA connector is just enough. Now, the sound of 29 AirJet Pros: would love to see how that compared vs 2x 140mm fans.

Ironically, for all its size benefits, the power draw at lower loads might mean this 1st gen has a more direct path to wall-powered systems.

EDIT: 6.5W is more accurate for 1W of the AirJet Pro. Read that chart a bit too fast.
 
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FlameTail

Diamond Member
Dec 15, 2021
4,384
2,756
106
There's no best use case really if their claims of doubling perf/area every 2 years for several generations are not just godlike hype.
That is the wild card. This 1st generation of AirJets is not "good enough" to be "worth it". It is costly, and the cooling capacity is not sufficient. Also as ikjadoon mentioned, it seems for battery powered devices, it's not great.
 

soresu

Diamond Member
Dec 19, 2014
3,689
3,026
136
That is the wild card. This 1st generation of AirJets is not "good enough" to be "worth it". It is costly, and the cooling capacity is not sufficient. Also as ikjadoon mentioned, it seems for battery powered devices, it's not great.
In sheer complexity of tech concerns it will always be more costly than a fan, but there is a point past which the extra cost is ameliorated by either economics of scale, or the performance benefits.

Right now they are making very small numbers of AirJet's per month compared to any single major fan companies output.

It will take a significant amount of time to scale that considering the difference in production complexity - but it will happen, just as MEMS microphones eventually scaled up, and MEMS speakers almost certainly will in the next few years.

In fact the scaling of other MEMS technologies already in the market and just coming into it is likely helping Frore already in terms of supply chain versatility.

Even just recently I heard of some company seeking to use MEMS as a way to replace quartz crystals in wrist watches:

 
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ikjadoon

Senior member
Sep 4, 2006
241
519
146
First review up of a mini PC. 2x AirJet Minis, so 9.5W total peak cooling capacity (NBC erroneously uses 10.5W, which is the total dissipation without subtracting its own heat output).


The system, however, doesn't operate in complete silence, as indicated by our measurement results. At idle, the volume level is a very low approximately 26.6 dB(A). With moderate load, the noise level increases to 29.4 dB(A). It's important to note a peak noise level slightly exceeding 40 dB(A). Additionally, the subjective perception of volume may seem somewhat louder due to the high-frequency cooling noise.

Load average is a fair bit lower than other miniPCs, but unsure what happened with that much louder peak.

Power: could just be the SoC / platform or even the power adapter, as it matches the average power draw but compares less favourably to NBC's systems.

I don't use miniPCs enough to judge how good / bad it is, but will read more carefully later.
 

DigDog

Lifer
Jun 3, 2011
14,172
2,631
126
have zero interest for this. what would get me excited would be some kind of FIFO ventilation system where x volume of air injected would always push out x volume (essentially a sealed box with an entry and exit tube) but that would require a complete case/layout/ventilation overhaul.
think the way data centers circulate their air.
pushing hot air a few inches away from your case, in the same room as your intake fans, is not a great solution.
 

Abwx

Lifer
Apr 2, 2011
11,722
4,643
136
First review up of a mini PC. 2x AirJet Minis, so 9.5W total peak cooling capacity (NBC erroneously uses 10.5W, which is the total dissipation without subtracting its own heat output).




Load average is a fair bit lower than other miniPCs, but unsure what happened with that much louder peak.

Power: could just be the SoC / platform or even the power adapter, as it matches the average power draw but compares less favourably to NBC's systems.

I don't use miniPCs enough to judge how good / bad it is, but will read more carefully later.

95°C CPU temp for about 7W power...

Is that a cooler or a heater.?..



 

yottabit

Golden Member
Jun 5, 2008
1,580
668
146
Ok this is really frustrating. Most of the reason I’ve been so skeptical is that they keep publishing these “heat dissipation rates” instead of publishing what is the industry standard for heatsinks: thermal resistance with units of K/W

The thermal resistance numbers don’t lie

There are standardized tests for this where the heatsink is attached to some calibrated thermal load (typically a resistor) and placed in some controlled temperature test chamber. If you try to order an industrial heatsink or HSF off a website like Digikey you’ll see these values published on datasheets. It’s pretty much the first datapoint a thermal designer will want to know. Not sure why in the consumer space it’s just not provided for heatsinks, but I would expect to find the thermal resistance published on some whitepaper or research paper for these AirJets and haven’t seen that yet.
 

coercitiv

Diamond Member
Jan 24, 2014
7,082
16,340
136
Most of the reason I’ve been so skeptical is that they keep publishing these “heat dissipation rates” instead of publishing what is the industry standard for heatsinks: thermal resistance with units of K/W
They've been doing this for noise too if you think about it. Not only are they not silent at max speed, they have a different frequency profile to what we're used to with good quality fans, with emphasis on Mid and Upper Highs (5Khz and above).



I think the tech needs more time in the oven, right now it's more of a niche solution for scenarios where it can leverage it's high static pressure and unique form factor.

I don't see it screaming at 10kHz in consumer devices, unless used below their max rating (and thus with even lower cooling power).
 
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Hitman928

Diamond Member
Apr 15, 2012
6,604
12,103
136
Ok this is really frustrating. Most of the reason I’ve been so skeptical is that they keep publishing these “heat dissipation rates” instead of publishing what is the industry standard for heatsinks: thermal resistance with units of K/W

The thermal resistance numbers don’t lie

There are standardized tests for this where the heatsink is attached to some calibrated thermal load (typically a resistor) and placed in some controlled temperature test chamber. If you try to order an industrial heatsink or HSF off a website like Digikey you’ll see these values published on datasheets. It’s pretty much the first datapoint a thermal designer will want to know. Not sure why in the consumer space it’s just not provided for heatsinks, but I would expect to find the thermal resistance published on some whitepaper or research paper for these AirJets and haven’t seen that yet.

You obviously just don't get it. This is a new and novel cooling technology. Not only does it allow for air flow in a unique way without requiring blades or bearings that can wear out, but you also get the added advantage of much louder operating noise than advertised (some might even say annoyingly loud), much lower efficiency than advertised, and you are only paying a bit extra over classical air cooling to turn the compute device into a lap/hand warmer. It's the total package!
 

FlameTail

Diamond Member
Dec 15, 2021
4,384
2,756
106
You obviously just don't get it. This is a new and novel cooling technology. Not only does it allow for air flow in a unique way without requiring blades or bearings that can wear out, but you also get the added advantage of much louder operating noise than advertised (some might even say annoyingly loud), much lower efficiency than advertised, and you are only paying a bit extra over classical air cooling to turn the compute device into a lap/hand warmer. It's the total package!
You got me in the first half.
 

soresu

Diamond Member
Dec 19, 2014
3,689
3,026
136
They've been doing this for noise too if you think about it. Not only are they not silent at max speed, they have a different frequency profile to what we're used to with good quality fans, with emphasis on Mid and Upper Highs (5Khz and above).

View attachment 92101

I think the tech needs more time in the oven, right now it's more of a niche solution for scenarios where it can leverage it's high static pressure and unique form factor.

I don't see it screaming at 10kHz in consumer devices, unless used below their max rating (and thus with even lower cooling power).
Their PR about future 'improvements' also mentions something along the line of higher frequency operation - so if it goes significantly higher we could start to see pets with higher frequency sensitivity starting to become irate when they are turned up.
 

Hitman928

Diamond Member
Apr 15, 2012
6,604
12,103
136
Their PR about future 'improvements' also mentions something along the line of higher frequency operation - so if it goes significantly higher we could start to see pets with higher frequency sensitivity starting to become irate when they are turned up.

So they are adding ultrasonic pest repellent functionality, nice!

On a more serious note, if they can get the frequency up higher than human audible range (and that won't cause issues with pets) that would be a nice improvement. I imagine it will increase power consumption but maybe they can make other improvements there as well. A truly silent cooling solution would be a nice innovation, even if it's cooling efficiency isn't super competitive.
 

soresu

Diamond Member
Dec 19, 2014
3,689
3,026
136
So they are adding ultrasonic pest repellent functionality, nice!

On a more serious note, if they can get the frequency up higher than human audible range (and that won't cause issues with pets) that would be a nice improvement. I imagine it will increase power consumption but maybe they can make other improvements there as well. A truly silent cooling solution would be a nice innovation, even if it's cooling efficiency isn't super competitive.
I don't have pets, and I don't use laptops with their battery constraints - so I'm good with less than great efficiency so long as it works well and hopefully reduces the weight and volume of wall powered PCs in the future.

Hopefully acoustic metamaterials in future cases can also help regulate the noise problem regardless of the cooling solution.
 

mindless1

Diamond Member
Aug 11, 2001
8,583
1,665
126
This is a short sighted and foolish lab experiment turned into PR marketing to get paid while wasting peoples' time.

You can't have these narrow passages on something required to work longer term in the real world. Dust will impede airflow too much. The rest of the dubious applications/specs don't even consider this reality.

I'm good with less than great efficiency so long as it works well and hopefully reduces the weight and volume of wall powered PCs in the future.

?? A tiny reduction in weight and volume of a (desktop) PC really impacts you more than paying for electricity? It is a pretty poor idea, consider that CPU heatsink fans also cool the VRM and in general just moving a lot of air around in a case, helps to reduce hot spots with all other heatsinking the same and lower intake and exhaust fan rate/noise.
 
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FlameTail

Diamond Member
Dec 15, 2021
4,384
2,756
106
You can't have these narrow passages on something required to work longer term in the real world. Dust will impede airflow too much. The rest of the dubious applications/specs don't even consider this reality.
The AirJets are protected by IP68 dustproof filters, and if the filter gets clogged, the AirJet has rhe ability to reverse the airflow to blast out the dust.
 

Abwx

Lifer
Apr 2, 2011
11,722
4,643
136
Ok this is really frustrating. Most of the reason I’ve been so skeptical is that they keep publishing these “heat dissipation rates” instead of publishing what is the industry standard for heatsinks: thermal resistance with units of K/W

The thermal resistance numbers don’t lie

There are standardized tests for this where the heatsink is attached to some calibrated thermal load (typically a resistor) and placed in some controlled temperature test chamber. If you try to order an industrial heatsink or HSF off a website like Digikey you’ll see these values published on datasheets. It’s pretty much the first datapoint a thermal designer will want to know. Not sure why in the consumer space it’s just not provided for heatsinks, but I would expect to find the thermal resistance published on some whitepaper or research paper for these AirJets and haven’t seen that yet.


Assuming that the box get at 40°C internaly then this "cooler" has about 8°C/W thermal resistance, a 10 x 10 cm aluminium plate with 2mm thickness would do a much better job even without fan if that s not an hermetic box, or even totaly hermetic if the case is metallic.
 

mindless1

Diamond Member
Aug 11, 2001
8,583
1,665
126
The AirJets are protected by IP68 dustproof filters, and if the filter gets clogged, the AirJet has rhe ability to reverse the airflow to blast out the dust.
Which is marketing nonsense. I can reverse a fan and it doesn't "blast out the dust". It's stuck on there, and the filters are another thing that clogs, not clog-prevention. It might get a little off, but then it builds up again and gets less off next time and so on, until it's a show-stopper. It's more like they acknowledge there's that problem but don't have a solution.
 
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dr1337

Senior member
May 25, 2020
449
731
136
It's more like they acknowledge there's that problem but don't have a solution.
Isn't it still the same problem normal fans have? I mean maybe it's more prone to dust but it does have way higher static pressure than normal fans so really these things need to be tested for us to be sure.

I am just assuming here, but I think they are trying their hardest to market this so they get more investors. If there's any way they can reduce power consumption by 50% then they have a winner. Does this company have the R&D money to make that happen? My guess is not yet. Silicon valley investors want to see results and get hyped, and weaselly marketing is how they generate that hype.
 
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