Anyone do their own motorcycle maintenance?

JCH13

Diamond Member
Sep 14, 2010
4,981
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I would start with a simple motorcycle jack, basic mechanics tool set, a few different sized crescent wrenches, an in-lb torque wrench, and a medium ft-lb torque wrench. Then add specialty tools as needed.

I've taken a GSXR600 almost entirely apart with less than that and seen engine's rebuilt with only a few more tools.
 

pauldun170

Diamond Member
Sep 26, 2011
9,142
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Can you guys recommend some tools/equipment for routine maintenance?

Routine maintenance meaning valve check, chain adjustment, carb sync (if applicable), brakes and fluids?

- Telescoping magnet (indispensable)
- Impact driver (Craftsman 6pc...indispensable )
- Big ole box of latex\neo whatever gloves.
- trickle charger
- Hand suction pump thingy
- If you have a carbed bike....just buy a replacement allen head screws now from home depot. Carb sync tools as well.
- Air compressor of some sort. I have a cheapo electric one and while it sucks waiting for it to fill stuff up, it gets the job done. Eventually I'll get a big boy air compressor and toys...I mean tools to hook up to it.
- Shims for valve check time.
- Feeler gauge
- torque wrench


Otherwise the rest is just standard stuff. Grab a service manual for your bike and get the sizes\tools you will need. treat that as your shopping list and don't go cheap. Buy the good stuff once.

Metric sockets from 5mm on up to 20mm
Metric hex\Allen key set from intsy up to big-ole
Quality screwdriver set (Make sure you have some wee stubby ones for tight places). Needle nose pliers

If you do not have a centerstand, get bike stands. I have pitbull but others are out there for a lot less.
 

M0oG0oGaiPan

Diamond Member
Dec 7, 2000
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For now just oil change, fluids, chain and possibly brakes later on. I do have a set of rear and front stands and trickle charger. I changed out my battery and rectifier a while back and I have pdf of the service manual. I did that using the trunk tool kit and my friends tools but I'd like to get my own stuff. It's an 03 gsxr so it's fi.
 

theApp

Member
Dec 1, 2001
139
0
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Good bike stands? I used not so good ones and the front was always a pain until I bought a good quality front stand (Pitbull) and it was night and day on the difficulty of getting the bike up and feeling like it was stable. Doing it over again I would of just bit the bullet and paid the money for good stands than trying some of the cheaper ones.
 

JulesMaximus

No Lifer
Jul 3, 2003
74,534
911
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Definitely start with front and rear stands. I have Pit Bull stands and honestly they are the best. No reason I'd ever look to another company quite frankly.

Bikes need maintenance more frequently than a car does so you really need to get a copy of the owners manual for your particular bike and find out what the maintenance schedule is for your bike. Some bikes will require tools that are unique to that make/model too.

What bike do you have?
 

Fenixgoon

Lifer
Jun 30, 2003
32,126
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front and rear stands. they make life sooooo much better.

bike maintenance is fairly easy, IMO.
 

M0oG0oGaiPan

Diamond Member
Dec 7, 2000
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I have a couple of cheap stands unfortunately. Got one off amazon and one from cycle gear. They've performed OK so far for the minor stuff I've done. I've felt the pitbull stands at the store and the quality definitely appears to be much higher. They're really thick. Eventually I'd like to replace mine with those.

The bike is an '03 gsxr 600.
 

JulesMaximus

No Lifer
Jul 3, 2003
74,534
911
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I have a couple of cheap stands unfortunately. Got one off amazon and one from cycle gear. They've performed OK so far for the minor stuff I've done. I've felt the pitbull stands at the store and the quality definitely appears to be much higher. They're really thick. Eventually I'd like to replace mine with those.

The bike is an '03 gsxr 600.

Did you just get it? How many miles are on it?

If you just got it and don't know the service history I'd go through everything, tires, fluids, carbs, chain and sprockets, tank, battery, check to make sure all electrics work, everything.

Brake fluid you probably want to change out once a year, brake fluid attracts moisture and moisture in your brake lines mean spongy brakes. Not good on a motorcycle. Same with clutch fluid if you have a hydraulic clutch (uses the same fluid as your brakes).

If your tires are cracked or old or both, replace them. It is the single most important safety device on your bike. I've never understood why some guys ride a tire until it is showing belt. Just stupid.

Bikes aren't difficult to work on, just take your time and make sure you torque everything down to the specified setting and use loctite where required. I can't recall the last fastener on my bike that didn't have loctite on it in fact. My front fender had red loctite on the 4 fasterners that hold it on.
 

M0oG0oGaiPan

Diamond Member
Dec 7, 2000
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Did you just get it? How many miles are on it?

If you just got it and don't know the service history I'd go through everything, tires, fluids, carbs, chain and sprockets, tank, battery, check to make sure all electrics work, everything.

Brake fluid you probably want to change out once a year, brake fluid attracts moisture and moisture in your brake lines mean spongy brakes. Not good on a motorcycle. Same with clutch fluid if you have a hydraulic clutch (uses the same fluid as your brakes).

If your tires are cracked or old or both, replace them. It is the single most important safety device on your bike. I've never understood why some guys ride a tire until it is showing belt. Just stupid.

Bikes aren't difficult to work on, just take your time and make sure you torque everything down to the specified setting and use loctite where required. I can't recall the last fastener on my bike that didn't have loctite on it in fact. My front fender had red loctite on the 4 fasterners that hold it on.

I picked it up last summer. It was low mileage around 5k. I probably only put on 1k or maybe 1.5k. I actually took it to a local independent shop after I bought it and got it tuned up. It was lowered so I got them to adjust the dog bones back to stock height. I would just take it to the same shop again but I wanted to try doing my own work.
 

JulesMaximus

No Lifer
Jul 3, 2003
74,534
911
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I picked it up last summer. It was low mileage around 5k. I probably only put on 1k or maybe 1.5k. I actually took it to a local independent shop after I bought it and got it tuned up. It was lowered so I got them to adjust the dog bones back to stock height. I would just take it to the same shop again but I wanted to try doing my own work.

Probably won't need much other than adjusting the chain and oil changes. Get a rear stand, a torque wrench, and a vacuum pump to help you change the brake fluid. Get a front stand that lifts the bike under the neck so you can remove the front wheel when it comes time for a tire change. Being an '03 I hope it wasn't rolling on the original stock when you bought it or if it was that you replaced it. 5k is about all you could expect out of sport rubber anyway.

A friend of mine did a valve adjustment on a GSXR600 and said it is kind of a PITA so I'd probably leave that to the professionals.
 

JCH13

Diamond Member
Sep 14, 2010
4,981
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Probably won't need much other than adjusting the chain and oil changes. Get a rear stand, a torque wrench, and a vacuum pump to help you change the brake fluid. Get a front stand that lifts the bike under the neck so you can remove the front wheel when it comes time for a tire change. Being an '03 I hope it wasn't rolling on the original stock when you bought it or if it was that you replaced it. 5k is about all you could expect out of sport rubber anyway.

A friend of mine did a valve adjustment on a GSXR600 and said it is kind of a PITA so I'd probably leave that to the professionals.

The GSXR engines I've worked on were solid lifters that were adjusted with shims in the lifters. I think it required pulling the cams and timing chain. It was a big PITA. Definitely do a professional adjustment unless you want to do motor surgery.
 

pauldun170

Diamond Member
Sep 26, 2011
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A friend of mine did a valve adjustment on a GSXR600 and said it is kind of a PITA so I'd probably leave that to the professionals.

The GSXR engines I've worked on were solid lifters that were adjusted with shims in the lifters. I think it required pulling the cams and timing chain. It was a big PITA. Definitely do a professional adjustment unless you want to do motor surgery.

Yeah I kind of factored in a pro valve adjustment when I bought the motorcycle. Thanks for the suggestions.

Just gonna leave this here.

http://www.gixxer.com/forums/showthread.php?t=248402

Personally....I'd do it myself but I do not have a gsxr.
 

olds

Elite Member
Mar 3, 2000
50,071
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I don't have any stands but I don't do any tire work. I can replace brakes from the center stand. I do filters, fluids and tune ups.
I farm out tires, valves and carb sync.
 

M0oG0oGaiPan

Diamond Member
Dec 7, 2000
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I ordered some things and I've been doing some reading. Got a question about the brake lines. I believe the bike still has the oem rubber lines. Supposedly you're supposed to change them out every 48 months but they appear and work OK. Should I replace them with stainless steel lines or would I be ok just changing out the fluid and bleeding the lines? Bike is for street use although I did buy a cheap suit last year just in case I decide to track it.
 

JulesMaximus

No Lifer
Jul 3, 2003
74,534
911
126
I ordered some things and I've been doing some reading. Got a question about the brake lines. I believe the bike still has the oem rubber lines. Supposedly you're supposed to change them out every 48 months but they appear and work OK. Should I replace them with stainless steel lines or would I be ok just changing out the fluid and bleeding the lines? Bike is for street use although I did buy a cheap suit last year just in case I decide to track it.

As long as there are no cracks in the lines there really isn't any reason to replace them. Hell, I've ridden bikes much older than that with original brake lines.

I'd change the fluid and inspect the lines for cracks. If cracked or leaking then I'd definitely replace them.
 

Vic Vega

Diamond Member
Sep 24, 2010
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Some bikes are easier to work on than others. A V-Twin I might work on but if my VFR1200F needs engine work it's going back to Honda. Depends on the complexity of your bike and what you're comfortable with.

 

JCH13

Diamond Member
Sep 14, 2010
4,981
66
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I ordered some things and I've been doing some reading. Got a question about the brake lines. I believe the bike still has the oem rubber lines. Supposedly you're supposed to change them out every 48 months but they appear and work OK. Should I replace them with stainless steel lines or would I be ok just changing out the fluid and bleeding the lines? Bike is for street use although I did buy a cheap suit last year just in case I decide to track it.

If the FSM says to replace every 48 months, I would do it. If there are just other people telling you to replace them... well, they might no something you don't, but if they're not cracked they're probably good to go.
 

z1ggy

Lifer
May 17, 2008
10,004
63
91
JCH do you do bikes too?? I know you invited me up to wrench my impreza, but I wouldn't mind some help on my gsxr....
 

JCH13

Diamond Member
Sep 14, 2010
4,981
66
91
JCH do you do bikes too?? I know you invited me up to wrench my impreza, but I wouldn't mind some help on my gsxr....

When I was in college and did FSAE I worked almost exclusively with GSXR-600 engines, including tearing one out of a bike.

I'm not especially experienced with anything other than the engine, transmission, and chain drive though. I guess that's a lot of the bike though :sneaky:
 

z1ggy

Lifer
May 17, 2008
10,004
63
91
When I was in college and did FSAE I worked almost exclusively with GSXR-600 engines, including tearing one out of a bike.

I'm not especially experienced with anything other than the engine, transmission, and chain drive though. I guess that's a lot of the bike though :sneaky:

lol pretty much. I got mine used a while ago...The guy had it for a long time and hadn't ridden it in like 3 years. He said he got maintanence done on it...But didn't give me receipts and what not. Local guy here wants $350 to change my plugs, do an oil change, and give it an over all lookin' over. Seeing as I can do my own oil and probably do my plugs with a friend's help...That leaves me thinking he can kiss my ass. I'm slightly worried that my sprockets might get messed up because I think the chain is new, but they are not.

I basically have no clue if anything needs to be replaced or tinkered with. It's currently running clunkier than shit, but I think it's because there's old gas in the tank, plus I didn't run it from about mid november until last week.
 

JulesMaximus

No Lifer
Jul 3, 2003
74,534
911
126
lol pretty much. I got mine used a while ago...The guy had it for a long time and hadn't ridden it in like 3 years. He said he got maintanence done on it...But didn't give me receipts and what not. Local guy here wants $350 to change my plugs, do an oil change, and give it an over all lookin' over. Seeing as I can do my own oil and probably do my plugs with a friend's help...That leaves me thinking he can kiss my ass. I'm slightly worried that my sprockets might get messed up because I think the chain is new, but they are not.

I basically have no clue if anything needs to be replaced or tinkered with. It's currently running clunkier than shit, but I think it's because there's old gas in the tank, plus I didn't run it from about mid november until last week.

You'll probably have to clean the tank out and the fuel lines. Not sure if your bike has carbs or FI. If it has carbs you'll probably need to clean them and rejet them. Replace the plugs and air filter too. Should be good to go once you do that.

Sprockets are cheap and it's pretty easy to tell if they are worn.



 
Last edited:

z1ggy

Lifer
May 17, 2008
10,004
63
91
You'll probably have to clean the tank out and the fuel lines. Not sure if your bike has carbs or FI. If it has carbs you'll probably need to clean them and rejet them. Replace the plugs and air filter too. Should be good to go once you do that.

Sprockets are cheap and it's pretty easy to tell if they are worn.




FI'ed. It's got a (old) full tank of gas right now. I might just take it outside and turn it on and let it run for a few hours if it's too cold to ride. Not sure how to clean the fuel lines out really..Could I just pour in some injector cleaner?
 
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