Boeing problems...

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Brovane

Diamond Member
Dec 18, 2001
5,777
2,067
136
Does not having a standard for suit connections make sense in the long run for the space industry?

Where we are at right now in Spacecraft development it doesn't make sense to dictate a standard for IVA suits.
 

Paratus

Lifer
Jun 4, 2004
17,217
14,786
146
Then is all the hubub about that specific circumstance? Why are those astronauts stuck up there for almost a year at this point?
There were two significant problems with this Starliner. One was a helium leak before launch that got worse after launch.

We assessed it before launch and decided it was pretty well understood and even if it got worse we’d be fine. What we saw on orbit didn’t change that original assessment.

The other problem and the one that is preventing them from coming home is 5 of the 20+ Reaction Control Thrusters had performance issues. They had to delay rendezvous with the ISS and perform troubleshooting to recover some of the thrusters before docking.

If enough RCS thrusters fail while trying to deorbit it would be catastrophic. We had seen similar problems on the previous unmanned flights. The problem was supposedly identified and adjustments made to how the thrusters work to prevent it. While it looked better during ground testing it didn’t catch the actual issue.

Testing done this summer to try and replicate the issue showed a different issue that’s not well enough understood to feel comfortable letting them nominally come home on Starliner.

So the decision is to come home on a dragon. Crew-8 which is up there right now and comes home later in September has 4 seats and 4 regular crew assigned. We’d prefer from a safety stand point to have them come home in suits in a seat. Which means flying Crew-9 with 2 crew instead of 4 and having Butch and Suni take over for 2 of the astronauts who were supposed to fly. They would then cover the 6 month increment before coming home as part of Crew-9.

NASA doesn’t have a spare vehicle sitting around to fly up and take them home so the safest and least impactful way home is to integrate them into Crew-9 / Increment 72.
 

Zorba

Lifer
Oct 22, 1999
15,392
10,999
136
I still don't understand how Boeing can fuck up this badly considering helium and thrusters were used in the Apollo program.
I have no idea in this specific issue. But in many things, aerospace has made things much more complex. Sometimes for real improvements, sometimes for imaginary improvements, sometimes because it's easier to imagine electrical control vs mechanical control, and sometimes because doing things the simple mechanical way is never even considered because software is more sexy.
 
Reactions: hal2kilo

[DHT]Osiris

Lifer
Dec 15, 2015
15,680
14,208
146
There were two significant problems with this Starliner. One was a helium leak before launch that got worse after launch.

We assessed it before launch and decided it was pretty well understood and even if it got worse we’d be fine. What we saw on orbit didn’t change that original assessment.

The other problem and the one that is preventing them from coming home is 5 of the 20+ Reaction Control Thrusters had performance issues. They had to delay rendezvous with the ISS and perform troubleshooting to recover some of the thrusters before docking.

If enough RCS thrusters fail while trying to deorbit it would be catastrophic. We had seen similar problems on the previous unmanned flights. The problem was supposedly identified and adjustments made to how the thrusters work to prevent it. While it looked better during ground testing it didn’t catch the actual issue.

Testing done this summer to try and replicate the issue showed a different issue that’s not well enough understood to feel comfortable letting them nominally come home on Starliner.

So the decision is to come home on a dragon. Crew-8 which is up there right now and comes home later in September has 4 seats and 4 regular crew assigned. We’d prefer from a safety stand point to have them come home in suits in a seat. Which means flying Crew-9 with 2 crew instead of 4 and having Butch and Suni take over for 2 of the astronauts who were supposed to fly. They would then cover the 6 month increment before coming home as part of Crew-9.

NASA doesn’t have a spare vehicle sitting around to fly up and take them home so the safest and least impactful way home is to integrate them into Crew-9 / Increment 72.
Great write-up, I'm not in your field but I work with similar kinda of RCA with highly technical junk, much of it proprietary black boxes.

Makes a lot more sense when you get more details than what fit in a headline.
 
Reactions: Paratus

Brovane

Diamond Member
Dec 18, 2001
5,777
2,067
136
NASA doesn’t have a spare vehicle sitting around to fly up and take them home so the safest and least impactful way home is to integrate them into Crew-9 / Increment 72.
SpaceX has space vehicles and flight proven boosters but they are all kind of booked.
Endeavour - Docked to the ISS for Crew-8
Resilience - Scheduled for Polaris dawn and is modified for this mission.
Endurance - Used for Crew-7 might be available? Scheduled for the private Fram2 mission later this year.
Freedom - Already scheduled for Crew-9
TBA - Under Construction and scheduled for Crew-10

While I would enjoy tweaking Boeing by making them pay SpaceX to send a Crew Dragon up to the ISS to bring home Butch and Sunni. The easiest thing is just to integrate them into Crew-9. The two astronauts that are getting bumped from Crew-9 kind of get screwed. Hopefully NASA can slip them back into the rotation soon. I don't think crew-11(expedition 73) has been officially announced.
 
Jul 27, 2020
20,899
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The other problem and the one that is preventing them from coming home is 5 of the 20+ Reaction Control Thrusters had performance issues. They had to delay rendezvous with the ISS and perform troubleshooting to recover some of the thrusters before docking.
Was the problem mechanical or software one? What did SpaceX do differently that makes them more reliable?
 

Brovane

Diamond Member
Dec 18, 2001
5,777
2,067
136
Was the problem mechanical or software one? What did SpaceX do differently that makes them more reliable?

SpaceX is a different design for it's RCS thrusters that was developed in-house by SpaceX called a Draco thruster. SpaceX has a lot of experience with them because they had been used on Dragon V1 for getting cargo to the ISS. Boeing out-sourced the Starliner thrusters to Rocketdyne. From what I understand the Starliner thrusters are having issues in vacuum in a way that was difficult to replicate on Earth during testing. I think the thrusters are overheating if Scott Manley is correct. Of course Boeing had two unmanned test flights to get it right also.
 

thestrangebrew1

Diamond Member
Dec 7, 2011
3,683
503
126
They had to delay rendezvous with the ISS and perform troubleshooting to recover some of the thrusters before docking.
What does a delay rendezvous in space look like? A ship going super fast to the ISS would have to slow down considerably and sync with the ISS I'm assuming, but that seems super complicated to me. Boggles my mind . Pretty awesome stuff though.
 

Paratus

Lifer
Jun 4, 2004
17,217
14,786
146
Was the problem mechanical or software one? What did SpaceX do differently that makes them more reliable?
I’m not going to go into their failure modes.

I will generically say that RCS hypergolic thrusters are not like car engines in which there’s standard engineering and parts that make it easy to produce a reliable engine. They are all a bit different bespoke designs and the thermal, structural, and chemical environments they operate in are very challenging.

Hypergolic propellants like hydrazine and nitrogen tetroxide are great in that they can be stored as liquids at reasonable pressures and temperatures for months which is important for a vehicle that will sit for 6 months at the ISS. They ignite on contact (def of hypergolic) which simplifies the thruster design and produce a reasonable amount of thrust.

Where they suck is they are toxic and when exposed to humidity can cause corrosion or contamination. Add in thermal effects from various burns and it’s challenging to design a thruster that doesn’t have issues.
 

Paratus

Lifer
Jun 4, 2004
17,217
14,786
146
What does a delay rendezvous in space look like? A ship going super fast to the ISS would have to slow down considerably and sync with the ISS I'm assuming, but that seems super complicated to me. Boggles my mind . Pretty awesome stuff though.
When you are doing a rendezvous the chase vehicle and the ISS are basically in the same orbit, going the same direction at the same altitude at the same velocity. The maneuver is somewhat complicated but there’s several spots where the chase vehicle can stop and hang out if there is a problem and the relative velocities are minimal.

In most other orbits they would pass each other at 1000’s of mph in differing velocity.
 
Last edited:

hal2kilo

Lifer
Feb 24, 2009
24,507
11,145
136
I’m not going to go into their failure modes.

I will generically say that RCS hypergolic thrusters are not like car engines in which there’s standard engineering and parts that make it easy to produce a reliable engine. They are all a bit different bespoke designs and the thermal, structural, and chemical environments they operate in are very challenging.

Hypergolic propellants like hydrazine and nitrogen tetroxide are great in that they can be stored as liquids at reasonable pressures and temperatures for months which is important for a vehicle that will sit for 6 months at the ISS. They ignite on contact (def of hypergolic) which simplifies the thruster design and produce a reasonable amount of thrust.

Where they suck is they are toxic and when exposed to humidity can cause corrosion or contamination. Add in thermal effects from various burns and it’s challenging to design a thruster that doesn’t have issues.
Thanks for confirming that SpaceX is using hypergolic thrusters. I had that notion.
 
Jul 27, 2020
20,899
14,488
146
Otherwise, what's the point?
An artificial self sustainable world that can go anywhere in space. What's the problem with that? Why do we need the laser unless we're gonna be annihilating entire planets? If that is decided to be the ultimate motivation behind its creation, aliens should come and obliterate us first. We don't deserve to be a space faring species.
 

[DHT]Osiris

Lifer
Dec 15, 2015
15,680
14,208
146
An artificial self sustainable world that can go anywhere in space. What's the problem with that? Why do we need the laser unless we're gonna be annihilating entire planets? If that is decided to be the ultimate motivation behind its creation, aliens should come and obliterate us first. We don't deserve to be a space faring species.
Lasers are dumb anyhow, any inhabited planet is going to have ample supplies of rocks nearby you can use to reduce any civilization into cataclysmic rubble.
 

Pens1566

Lifer
Oct 11, 2005
12,496
9,520
136
An artificial self sustainable world that can go anywhere in space. What's the problem with that? Why do we need the laser unless we're gonna be annihilating entire planets? If that is decided to be the ultimate motivation behind its creation, aliens should come and obliterate us first. We don't deserve to be a space faring species.

Then it should be renamed "The LifeStar".

But I still want the capability ...
 
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