Originally posted by: pelikan
Originally posted by: ubernym
All right all you modding gurus: I've been contemplating building a pc right into the wall. I know that walls aren't very thick, so this will obviously take a lot of planning. One thing I'm concerned about is cooling. I'm not really interested in just sticking a case into the wall; I'd rather build the parts in and place fans and such strategically throughout. Also, I'd probably put an access panel and some vents on the other side(i.e., I'd have to go into another room, like my utility room, to change out parts). Any suggestions or thoughts on materials that would help this along?
I'd cut out a section of sheetrock on the back side of the wall, to the size of enclosure you want. Then I'd add 2x4's (or 2x6's depending on wall thickness) to enclose that area inside the wall. Now you have a box.
Then I'd make a door for the backside of the wall. 3/4" plywood is available with a top laminate of spruce (used for cabinet making) and that paints real well and is very smooth.
I'd mount a motherboard tray or a cut out section of an old case to mount the motherboard on and screw that onto a piece of 1/4" plywood. The 1/4" plywood can be mounted inside the wall to the sheetrock of the front wall- so that when you open the access door you are facing the motherboard. Then cut holes in the front wall and door for fans. The holes can be lined with appropriate sized pvc pipe cut down to 3/4" lengths and trimmed with plastic moulding. You could put filters in there or even trim out the holes with filters.
If you make the 1/4" plywood a little bigger than the motherboard you can cut holes for CD/DVD drives and I/O shield. But your wall will have to be thick enough if you want the drives totally enclosed.
Then you need to run some power in there, or run your psu cord out of the wall. A receptacle box with a cable face plate would work good for that.