[DigiTimes] TSMC 10 nm trial production in 2015, mass production in 2016

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witeken

Diamond Member
Dec 25, 2013
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That's an Intel PR slide, so I do not put to much trust into that. As other have noted, there's a PR slide war at the moment between GF/Samsung/TSMC/Intel/[...].

Also, note the "*" symbol in the slide indicating it's a "Forecast". I.e. wild ass guess made to make Intel's process tech look better than the competition...

It's based on real disclosed information. So TSMC gave information about their process nodes and Intel used its internal information to make this slide. So unless TSMC changed their process, this is how it will be.
 

witeken

Diamond Member
Dec 25, 2013
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So you don't have a source, despite that you made the claim in this thread? As expected...

I base this claim on Occam's Razor. After 28nm comes 20nm. 20FF comes 1 year later.

Even is Samsung does start production in Q4, there's no way they could release one of the most sold phones with this process in Q1 or early Q2.

But you made this claim, so what is it based on? There are only 20nm products announced for 2015 yet.
 

simboss

Member
Jan 4, 2013
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Or put another way:

TSMC/Samsung: "Look guys, we've massively lagging been behind for the last years. I don't know how that happened, but now we're going to suddenly catch up, although we're only half the revenue of Intel and Moore's Law is getting more expensive."

That's called investment, and this has only happened in the last 5-7 years (at least on this scale), which gets us back to the extraordinary boom of small devices called "smartphones".

Samsung and TSMC may be half the revenue of Intel, but exactly as Intel has invested to create smaller chips that can go into smartphone 5 years ago, foundries have invested to make sure they were not thrown out of the market when Intel finally makes a competitive design (which for smartphones they still don't have but they are closer than ever).


It's as simple as that, both sides are converging, which one is going to be first is up for debate but the past does not always give an indication of the future.

And if you are late and still have money left (which at the moment all the players have), you can still lower your prices to keep a foot in the market until you catch-up.
 

witeken

Diamond Member
Dec 25, 2013
3,899
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That's called investment, and this has only happened in the last 5-7 years (at least on this scale), which gets us back to the extraordinary boom of small devices called "smartphones".

Samsung and TSMC may be half the revenue of Intel, but exactly as Intel has invested to create smaller chips that can go into smartphone 5 years ago, foundries have invested to make sure they were not thrown out of the market when Intel finally makes a competitive design (which for smartphones they still don't have but they are closer than ever).


It's as simple as that, both sides are converging, which one is going to be first is up for debate but the past does not always give an indication of the future.

And if you are late and still have money left (which at the moment all the players have), you can still lower your prices to keep a foot in the market until you catch-up.

You're ignoring that it takes TSMC almost 3 years to get 20nm products in high volumes to the market. That's not how you catch up. I don't think they can. The facts seem to point to that and they would have done it earlier.
 

witeken

Diamond Member
Dec 25, 2013
3,899
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Based on that slide, was it wrong for Intel to call their 22 nm process 22 nm? Because it's only as dense as TSMC's 28 nm. So maybe Intel should have called their 22 nm process 28 nm instead?
You have a point here obviously. At least they didn't call it 20nm.

But the main thing you have to keep in mind is that node names are just names with no meaning. But that doesn't mean that the underlying meaning is gone. If you call something a new node, you can expect that it is a big upgrade with 2 improvements:

1) Better transistor
2) Smaller transistor

That's not what TSMC's 16nm or Samsung's 14nm does. They comply with the first point, but you don't get the second improvement. So nodes aren't comparable cross company, and now they even won't be from the same company, because you don't get the expected improvements.

So between companies, there could be variables. TSMC is more focused on density (28nm), while for Intel, performance and power is more important (22nm) (they implement technologies 1 node earlier).

But if you compare 22nm to 32nm, you'll see that 22nm does give a meaningful improvement in density (1.7x or so). Further, Intel was bottlenecked because they wanted to keep using single patterning. But they'll make up for this at 14nm.

In the end, Intel is nicely following Moore's Law like it should. TSMC, Samsung and GlobalFoundries aren't. So while you could say that they have the right to do this because node names don't mean anything and Intel's density is/was less than you'd expect, it just isn't consistent so it misleads people. If you want real information, you should compare transistor characteristics instead of names, which is not what you're doing.

By the way, another reason why TSMC seems to be doing this is because focusing on density doesn't yield the satisfied results anymore.
 

Fjodor2001

Diamond Member
Feb 6, 2010
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It's based on real disclosed information. So TSMC gave information about their process nodes and Intel used its internal information to make this slide. So unless TSMC changed their process, this is how it will be.

Well what about this slide by TSMC:



Seems like they disagree already?
 

witeken

Diamond Member
Dec 25, 2013
3,899
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Well what about this slide by TSMC:



Seems like they disagree already?

I don't know how many times I've used this great article, but here's the most important quote:

TSMC:
Thank you for your message. Regarding your question about the area scaling chart, the plot is qualitative since no one has the actual data. That said, the 15% area scaling from 20nm to 16FF is made possible by optimizing our 16FF rules to provide smaller cells which can reduce chip area. Meanwhile, I would like to point out one dimension that has not been captured in this graph, and that will be "timing" for the nodes. The reason the area gain on 16FF vs. 20 SoC is smaller compared to other node-to-node transition is because we have decided to leverage our 20SoC product ramp experience and make 16FF ready sooner. Please note that the timing difference between our 20SoC risk production and 16FF risk production is only one year (instead of the typical 2 year gap). However, we will be very aggressive on 10nm in density and performance, which is captured on the graph. Currently, in our roadmap, 10nm will follow 16FF in 2 years. I hope the above clarification is helpful.

Another nice thing that I didn't remember is that this statement confirms a 2018 release of 10nm.
 

Fjodor2001

Diamond Member
Feb 6, 2010
3,938
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"the plot is qualitative since no one has the actual data"

So in other words, we don't know if Intel's nor TSMC's estimates are correct?

"Another nice thing that I didn't remember is that this statement confirms a 2018 release of 10nm."

How do you make that conclusion? You mean because of the statement "Currently, in our roadmap, 10nm will follow 16FF in 2 years."?

Regardless, that would mean a two year lag from mass production in 2016 (see OP) to product availability in 2018. Seems kind of long...? Intel started mass production of 14 nm in ~2014Q1, and will have products in 2014Q4. And that is despite serious yield problems.
 
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witeken

Diamond Member
Dec 25, 2013
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Intel stated the source of their information about TSMC's process. So it should be correct, unless TSMC disclosed wrong information about their process.

Yes.
 

raghu78

Diamond Member
Aug 23, 2012
4,093
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You have a point here obviously. At least they didn't call it 20nm.

But the main thing you have to keep in mind is that node names are just names with no meaning.

Given Intel's node names have been misleading thats how it is

http://www.electronicsweekly.com/mannerisms/general/the-intel-nanometre-2013-02/

But that doesn't mean that the underlying meaning is gone. If you call something a new node, you can expect that it is a big upgrade with 2 improvements:

1) Better transistor
2) Smaller transistor

That's not what TSMC's 16nm or Samsung's 14nm does. They comply with the first point, but you don't get the second improvement. So nodes aren't comparable cross company, and now they even won't be from the same company, because you don't get the expected improvements.
You don't decide the rules as to what gets to be called a new node. Bleeding edge process development is hard and risky. TSMC and Samsung are moving from 28nm planar to 16/14nm FINFET in a couple of steps to reduce risk. First they bring a 20nm planar with close to 1.9x density increase and then move to FINFET with 15% density increase.

also Samsung 14LPE/14LPP gate last is moving from a gate first 28nm. So there are differences. 28nm gate first had higher density over 28nm gate last, though yields was better with gate last. Thats the reason TSMC dominated 28nm. They beat the competition on time to market and yields.

So between companies, there could be variables. TSMC is more focused on density (28nm), while for Intel, performance and power is more important (22nm) (they implement technologies 1 node earlier).

But if you compare 22nm to 32nm, you'll see that 22nm does give a meaningful improvement in density (1.7x or so). Further, Intel was bottlenecked because they wanted to keep using single patterning. But they'll make up for this at 14nm.

In the end, Intel is nicely following Moore's Law like it should. TSMC, Samsung and GlobalFoundries aren't. So while you could say that they have the right to do this because node names don't mean anything and Intel's density is/was less than you'd expect, it just isn't consistent so it misleads people. If you want real information, you should compare transistor characteristics instead of names, which is not what you're doing.

By the way, another reason why TSMC seems to be doing this is because focusing on density doesn't yield the satisfied results anymore.
rubbish. each company is pursuing Moore's law in the way they see best fit. Intel went FINFET first at 22nm and then double patterning immersion litho with FINFET at 14nm. TSMC/Samsung have made the transition from 28nm to 16/14nm a 2 step process. 20nm planar with dual pattern immersion litho first and then FINFET later. We will see over the next 2 years how each player's strategy worked.
 
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Nothingness

Platinum Member
Jul 3, 2013
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Intel stated the source of their information about TSMC's process. So it should be correct, unless TSMC disclosed wrong information about their process.
And Intel data for their own process on that slide is marked as "forecast" for both 14nm and 10nm. This makes the slide uninteresting IMHO. Let's wait for IDF presentations
 

witeken

Diamond Member
Dec 25, 2013
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That must be the worst article I've read in quite some time. If we take the fin, for example, 1nm is about 0.4 Intel nm. The worst about the article is that it only mentions Intel. You should take more objective articles as your source.

You don't decide the rules as to what gets to be called a new node. Bleeding edge process development is hard and risky. TSMC and Samsung are moving from 28nm planar to 16/14nm FINFET in a couple of steps to reduce risk. First they bring a 20nm planar with close to 1.9x density increase and then move to FINFET.
If you want to move to a new node in 2 steps, that's fine, but the node you call the 2nd step should only be 1 step lower, not 2.

And this "to reduce risk" sounds nonsense, because it doesn't make sense. From a historical perspective, they should have released FF on the 16nm node (instead of 20nm node), the real one, so the one they now call 10nm. But Moore's Law is slowing down for foundries, so instead of releasing FF in 2018, they pulled it in to 2016 because it would have been ready by then and else they would have been too much behind. Now they can be somewhat competitive in 2016 and 2017, which they otherwise certainly could not have been.

It also makes sense from an economical POV. As long as there is no EUV price/transistor won't decrease much, so it's logical to focus more on power instead of density.

rubbish. each company is pursuing Moore's law in the way they see best fit. Intel went FINFET first at 22nm and then double patterning immersion litho with FINFET at 14nm. TSMC/Samsung have made the transition from 28nm to 16/14nm a 2 step process. 20nm planar with dual pattern immersion litho first and then FINFET later. We will see over the next 2 years how each player's strategy worked.
Sure, but don't call something a new node (an advancement of Moore's Law) when you have only half the improvements necessary to do so, certainly when the density is the same.

There is no rational explanation for calling 20FF 16nm. But that's what marketing has come up with.
 

witeken

Diamond Member
Dec 25, 2013
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And Intel data for their own process on that slide is marked as "forecast" for both 14nm and 10nm. This makes the slide uninteresting IMHO. Let's wait for IDF presentations

Technically yes, it is a forecast until HVM has started. That doesn't make it uninteresting...
 

raghu78

Diamond Member
Aug 23, 2012
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There is no rational explanation for calling 20FF 16nm. But that's what marketing has come up with.

Did you call Intel 22nm as 28nm given that Intel had no significant density advantage over foundries 28nm. So just leave it.

Anyway Intel will present on Monday their process details. Samsung has provided a few details like SRAM cell size of 0.064 µm2 at 14LPE/14LPP. Samsung has compared their 28nm gate first with their 14LPE/14LPP gate last process . Area goes down from 1x to 0.55x for 14LPE/14LPP. Power goes down from 1x to 0.49x for (14 LPE) and 0.40x (14LPP). TSMC spoke about their 16FF at IEDM 2013 in last Dec. TSMC 16FF+ brings 15% density increase and 15% performance improvement (at same power) or 30% lower power at same performance wrt 16FF.

http://electroiq.com/blog/2013/10/tsmc-to-unveil-16nm-finfet-platform-at-iedm/

SRAM cell size

14LPE - 0.064 µm2.
TSMC 16FF - 0.07 µm2
TSMC 16FF+ - 0.059 µm2

For comparison Intel 22nm SRAM cell size is 0.092 µm2 . If Intel can get SRAM cell size below 0.05 µm2 it would be praiseworthy.

http://download.intel.com/pressroom/kits/events/idffall_2009/pdfs/IDF_MBohr_Briefing.pdf

So we can make few comparisons soon.
 

witeken

Diamond Member
Dec 25, 2013
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Did you call Intel 22nm as 28nm given that Intel had no significant density advantage over foundries 28nm. So just leave it.
I already explained this.

It's expected that node naming becomes meaningless cross-company, but for comparing nodes from 1 company it shouldn't. Calling 20FF 16nm is not consistent.
 

AtenRa

Lifer
Feb 2, 2009
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SRAM Cell size doesnt take Metal Pitch in to account. They are transistor only size scaling (density).
Final product (CPUs etc) die size is greatly affected by Interconnects (Metal Pitch).
 
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Khato

Golden Member
Jul 15, 2001
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Did you call Intel 22nm as 28nm given that Intel had no significant density advantage over foundries 28nm. So just leave it.

Psssst, there's far more to process technology than density. Does TSMC's dense low power process have any products running above 2.5 GHz? Since you know that higher speed affects both transistor sizes and interconnect choices. If either TSMC or Samsung offered a comparable 28nm process to Intel's 22nm there wouldn't be the same manner of density disparity.

For comparison Intel 22nm SRAM cell size is 0.092 µm2 . If Intel can get SRAM cell size below 0.05 µm2 it would be praiseworthy.

My current guess for Intel's 14nm SRAM is something like 0.047 um^2. I'll be quite surprised if they aren't below 0.05.
 
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AtenRa

Lifer
Feb 2, 2009
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Guys, unless you produce the same IC in both processes you will never find out which one is more dense than the other.

Also, it doesnt matter if Intels 14nm is more dense than TSMC or Samsung, because they dont produce the same product. What matters in the end, is how competitive the final product is in performance/price and performance/watt.

The rest is only speculation from our part
 

Exophase

Diamond Member
Apr 19, 2012
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Density = transistor count / area (mm²)

Sure we can.

That's a meaningless measurement by itself. Density is highly dependent on the type of circuit you're implementing and how you're implementing it (what your design goals are, how much you're optimizing for area over other factors)
 

Ajay

Lifer
Jan 8, 2001
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And, there's not a damn thing the fabs can do to stop them.

I think, in part, that Intel is keeping the pedal to the metal on process node delivery because they will soon price everyone* out of the mid to high end phone SoC business. By that I mean, the SoC design costs at 10 or 7nm will become prohibitive to every one else. Other companies will not be able to sink a billion dollars into a new SoC - if they sink $500M in, they will end up with much lower xtors/mm2**, bloated die sizes and lower performance. That will still leave hundreds of millions of low-end phones out of the reach of x86 - but Intel has SoFIA for that (and eventually, that will likely go away).

Intel will price it's x86 SoC below market as needed to get the design wins they need. This is simply a page taken from Robert Noyce's playbook (co-founder of Intel) when he dropped the prices of early Fairchild ICs below cost which increased volumes to the point where economy of scale brought them back to profitability (because lower costs opened up vast new areas of application).

* Apple, who can clearly afford the design costs, will likely become an Intel Fab partner so that they can maintain control over their design an maintain an alternative ecosystem so that they can keep their profits high. Love them or hate them, it's working for them so far.

** They will not be able to come close to the xtors/mm2 defined by the PDK. Intel will do much better at reaching PDK limits.
 

Fjodor2001

Diamond Member
Feb 6, 2010
3,938
408
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And, there's not a damn thing the fabs can do to stop them.

I think, in part, that Intel is keeping the pedal to the metal on process node delivery because they will soon price everyone* out of the mid to high end phone SoC business. By that I mean, the SoC design costs at 10 or 7nm will become prohibitive to every one else. Other companies will not be able to sink a billion dollars into a new SoC - if they sink $500M in, they will end up with much lower xtors/mm2**, bloated die sizes and lower performance. That will still leave hundreds of millions of low-end phones out of the reach of x86 - but Intel has SoFIA for that (and eventually, that will likely go away).

Intel will price it's x86 SoC below market as needed to get the design wins they need. This is simply a page taken from Robert Noyce's playbook (co-founder of Intel) when he dropped the prices of early Fairchild ICs below cost which increased volumes to the point where economy of scale brought them back to profitability (because lower costs opened up vast new areas of application).

* Apple, who can clearly afford the design costs, will likely become an Intel Fab partner so that they can maintain control over their design an maintain an alternative ecosystem so that they can keep their profits high. Love them or hate them, it's working for them so far.

** They will not be able to come close to the xtors/mm2 defined by the PDK. Intel will do much better at reaching PDK limits.

If you look at it like that, chances are it's Intel that will be priced out of the market. Eventually there could be just one foundry having all the world's collected semiconductor volumes outside Intel, competing against Intel. Guess who will have the largest volumes?

As for volumes on mobile, Intel better start signing some major contracts. So far they have no really large contracts, and their mobile business is losing billions of dollars. It's unsustainable. I think it's more likely that Qualcomm, Samsung and Apple will continue to rule that market segment. Intel will still be king of the desktop, laptop and server segments though, which really is no bad thing at all.
 

witeken

Diamond Member
Dec 25, 2013
3,899
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Unsustainable? Even with their billions of losses in mobile, Intel is still a 65% gross margin company. By the end of 2015, Intel will have its mobile business up to snuff from the entry smartphone to the high-end tablet market, with both Core and Atom, compatible with both Android and Windows. Their huge transistor lead (inclusive cost per transistor lead) will do the rest.
 
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