Homemade air conditioner

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DrPizza

Administrator Elite Member Goat Whisperer
Mar 5, 2001
49,606
166
111
www.slatebrookfarm.com
Air conditioning when camping is missing the whole point. Stay in a crappy hotel room if you're going to do that.

We've gone camping every year for decades. I now use a pop-up camper for most of my camping. A good pop-up. Can tow with just about any vehicle, but it has a toilet & holding tank, shower, and most importantly: air conditioning. Nothing beats having air conditioning when you're sleeping at night. For 18 hours of the day, I'm outside in the heat, enjoying myself. For those short 6 hours of sleep, I want to be extra comfortable.
 

Elbryn

Golden Member
Sep 30, 2000
1,213
0
0
heh i'm actually in process of building something similar. based off the 12v portable air conditioner off instructables for my 11 year old car who's ac needs to have the evaporator replaced, which requires the entire front dash come off so is not worth paying to have really fixed.

28qt igloo cooler - 16 bucks from walmart, it's footprint will fit into the passenger side feet area.
12v 3amp 600 gph bilge pump, strainer superglued to bottom of cooler
heat exchanger from advanced auto- 18 bucks
heater hose from advanced auto- 4 bucks (used 10 off 30 coupon)
2 12v 120mm case fans- 2.99 a piece from microcenter
2 120mm finger guards - 1.99 a piece from microcenter
car 12v cigarette port y adapter to 2 cigarette ports- cutting ends off, need something that will get me access to the max 10amp. cell phone adapters only pump some .5amp across

dc fans go on top of cooler lid, heat exchange under lid with circle holes for fans on top, rectangle for exchanger on bottom of the dual layer plastic lid.
pump sends water to exchanger, fans pull air through, either leaving lid partially open or cutting intake holes for air.

plan on using a gallon of water in office fridge with 6-10 of those small blue freezer packs as my cold source. it's that or i'm grabbing all the ice out of the icemaker in the afternoon.

the other option i was thinking off is the swamp cooler, instead of a heat exchanger and ice, run the bilge pump piping to push water to a home furnace humidifier and pull air across that. the former will dehumidify but only lasts as long as the water inside is cold, the latter will work for longer periods but loses effectiveness as it gets humid outside.
 

Vdubchaos

Lifer
Nov 11, 2009
10,411
10
0
We've gone camping every year for decades. I now use a pop-up camper for most of my camping. A good pop-up. Can tow with just about any vehicle, but it has a toilet & holding tank, shower, and most importantly: air conditioning. Nothing beats having air conditioning when you're sleeping at night. For 18 hours of the day, I'm outside in the heat, enjoying myself. For those short 6 hours of sleep, I want to be extra comfortable.

Shower and Toilet in pop up camper. Please do show us!
 

slag

Lifer
Dec 14, 2000
10,473
81
101
heh i'm actually in process of building something similar. based off the 12v portable air conditioner off instructables for my 11 year old car who's ac needs to have the evaporator replaced, which requires the entire front dash come off so is not worth paying to have really fixed.

28qt igloo cooler - 16 bucks from walmart, it's footprint will fit into the passenger side feet area.
12v 3amp 600 gph bilge pump, strainer superglued to bottom of cooler
heat exchanger from advanced auto- 18 bucks
heater hose from advanced auto- 4 bucks (used 10 off 30 coupon)
2 12v 120mm case fans- 2.99 a piece from microcenter
2 120mm finger guards - 1.99 a piece from microcenter
car 12v cigarette port y adapter to 2 cigarette ports- cutting ends off, need something that will get me access to the max 10amp. cell phone adapters only pump some .5amp across

dc fans go on top of cooler lid, heat exchange under lid with circle holes for fans on top, rectangle for exchanger on bottom of the dual layer plastic lid.
pump sends water to exchanger, fans pull air through, either leaving lid partially open or cutting intake holes for air.

plan on using a gallon of water in office fridge with 6-10 of those small blue freezer packs as my cold source. it's that or i'm grabbing all the ice out of the icemaker in the afternoon.

the other option i was thinking off is the swamp cooler, instead of a heat exchanger and ice, run the bilge pump piping to push water to a home furnace humidifier and pull air across that. the former will dehumidify but only lasts as long as the water inside is cold, the latter will work for longer periods but loses effectiveness as it gets humid outside.

It's really not that difficult to remove a dashboard and replace it. Probably take a day total for removal, fixing the AC part, and putting the dash back in.
 

BUTCH1

Lifer
Jul 15, 2000
20,433
1,769
126
You are correct it would not really produce a net cold, anymore than regular ac does but unlike regular ac it isn't exhausting the heat anywhere. It seems it could work well when camping and run the fan and pump on some batteries.

It's not really necessary to "exhaust" the heat somewhere, this is cooling the air already present in the room, the difference between some of the others on YT is by using the tranny cooler as a radiator it's not adding humidity to the area. in a typical AC system the heat is exchanged and placed outside the room but that's due to it's operational method, it expanding refrigerant carries the heat to the compressor where a fan expels it to the outside air via a fan blown across coils.
 

BUTCH1

Lifer
Jul 15, 2000
20,433
1,769
126
It's really not that difficult to remove a dashboard and replace it. Probably take a day total for removal, fixing the AC part, and putting the dash back in.

It took me 2 days total to do a heater core and I was lucky in that the AC didn't have to be pumped down to do it, on a lot of cars it is. The pain is disconnecting all the wiring connectors, they barely give enough slack to get in there, then the entire heat/AC blower box must be disassembled, I had to pull the steering wheel, center console, drop the steering column, my hands were beat to shit doing it, the heater core replacement blew again 2 yrs later, I traded it in.
 

BUTCH1

Lifer
Jul 15, 2000
20,433
1,769
126
heh i'm actually in process of building something similar. based off the 12v portable air conditioner off instructables for my 11 year old car who's ac needs to have the evaporator replaced, which requires the entire front dash come off so is not worth paying to have really fixed.

28qt igloo cooler - 16 bucks from walmart, it's footprint will fit into the passenger side feet area.
12v 3amp 600 gph bilge pump, strainer superglued to bottom of cooler
heat exchanger from advanced auto- 18 bucks
heater hose from advanced auto- 4 bucks (used 10 off 30 coupon)
2 12v 120mm case fans- 2.99 a piece from microcenter
2 120mm finger guards - 1.99 a piece from microcenter
car 12v cigarette port y adapter to 2 cigarette ports- cutting ends off, need something that will get me access to the max 10amp. cell phone adapters only pump some .5amp across

dc fans go on top of cooler lid, heat exchange under lid with circle holes for fans on top, rectangle for exchanger on bottom of the dual layer plastic lid.
pump sends water to exchanger, fans pull air through, either leaving lid partially open or cutting intake holes for air.

plan on using a gallon of water in office fridge with 6-10 of those small blue freezer packs as my cold source. it's that or i'm grabbing all the ice out of the icemaker in the afternoon.

the other option i was thinking off is the swamp cooler, instead of a heat exchanger and ice, run the bilge pump piping to push water to a home furnace humidifier and pull air across that. the former will dehumidify but only lasts as long as the water inside is cold, the latter will work for longer periods but loses effectiveness as it gets humid outside.

Get a cooler with a drain plug on the bottom, much easier to deal with when the ice melts..
 

BUTCH1

Lifer
Jul 15, 2000
20,433
1,769
126
the box fan/copper tube/water one is better.

That one caught my eye as well but it's home use only as it's using 120VAC, I guess you could take it with you and use a converter but it would be bulky, the nice part of the igloo cooler one is it could be placed in the back seat and run while the car is parked (provided you had a separate battery so you would be able to start the car when you got back)
 

BUTCH1

Lifer
Jul 15, 2000
20,433
1,769
126
Great idea for something like a tent if you're camping, or perhaps for inside a car if you want to leave a pet in the car on a hot sunny day (without harming the pet) while freaking people out.

But, for your house, it's kind of stupid. It's the equivalent of cooling your kitchen by leaving the refrigerator door open. The net effect is that it actually will heat your kitchen. Given the cost of ice from the store, it'd be far more economical to just purchase one of those cheap 5000 btu air conditioners - saw one for $119 this weekend. Considered getting it for the dogs' room.

True, small 5KBTU units are cheap but if you lose power (storm) and had access to ice this could be really handy plus the fan and pump could be run off solar panels or charge a battery to use at night when it's tough to sleep in a hot-assed room (I speak from experience, 2004)..
 

mizzou

Diamond Member
Jan 2, 2008
9,734
54
91
glorified swamp cooler. I'm sure the temperature could drop a few degrees, but the general temperature will remain the same due to the humidity level
 

MixMasterTang

Diamond Member
Jul 23, 2001
3,167
176
106
Physics seem to disagree with this design. Fans, pumps and moving water actually create heat. I would like to see statistics of having just a bucket of ice sitting there compared to running this.
 

DrPizza

Administrator Elite Member Goat Whisperer
Mar 5, 2001
49,606
166
111
www.slatebrookfarm.com
Shower and Toilet in pop up camper. Please do show us!
Just do a google search. The one ours came with has a storage tank - essentially, a portapotty. But with a little effort, I retrofitted it so that it can either be used that way, else if staying on a campsite with full hook-ups, the waste can be directly flushed.

Above, someone mentioned free ice at campgrounds. That's something I've never seen. Usually they charge by the bag. Though, on really warm nights, that thing would be ideal for a large tent.
 

BUTCH1

Lifer
Jul 15, 2000
20,433
1,769
126
Physics seem to disagree with this design. Fans, pumps and moving water actually create heat. I would like to see statistics of having just a bucket of ice sitting there compared to running this.

True, but a small sump pump is not drawing enough power to generate significant amounts of heat, same for a small 12V DC fan, yes it does generate heat, but insignificant amounts. Having a bucket of ice will do absolutely very little except melt and possibly increase the humidity in the room. The cool thing (pun intended) about circulating ice-water is has the ability to de-humidify some as well, not as well as a regular wall unit of course but some. Most of the other designs I saw on YT involve blowing air across the ice but that would defiantly add a lot of humidity as the ice melts, with the coil design the melted ice stays in the chest and does not get a chance to add to the humidity's level. I'm planning on building one of these, after the 2004 season local officials finally figured one of the most important items people need is ice, I've since bought a genny but I'd rather not use my gasoline to power my window-shaker as it's tough to find open gas stations, no power and they can't pump or operate the till. Think I'll take a ride to the local Pick-a-part, prolly find a tranny cooler there for $5 or so, possibly some other components too (aluminum tubing from an AC), might even get lucky and find an old cooler in a trunk..
 

BUTCH1

Lifer
Jul 15, 2000
20,433
1,769
126
glorified swamp cooler. I'm sure the temperature could drop a few degrees, but the general temperature will remain the same due to the humidity level

No, a swamp cooler works in a low-humidity environment only, it uses evaporation to achieve cooler air, useless in the Southeast where high humidity is the normal ambient. He has another video showing the output of the unit 25-30 degrees below room temp, that's pretty damm good.
 

BurnItDwn

Lifer
Oct 10, 1999
26,126
1,603
126
Think of it as more like a rustic hotel ;^)

There's value in the idea, but my problem with it is ac makes the heat more unbearable when you get in it. I think I'd rather be 100% hot because you get used to it. This is from someone who despises heat, and starts bitching when the temperature gets to 70F.

Screw that. I am OK with being hot and uncomfortable during the day, but when it's bed time, I am completely miserable and can't sleep unless it's cool and dry.

That said, I don't see a tent as having enough insulation for something like that to make any significant difference....
 

MixMasterTang

Diamond Member
Jul 23, 2001
3,167
176
106
True, but a small sump pump is not drawing enough power to generate significant amounts of heat, same for a small 12V DC fan, yes it does generate heat, but insignificant amounts. Having a bucket of ice will do absolutely very little except melt and possibly increase the humidity in the room. The cool thing (pun intended) about circulating ice-water is has the ability to de-humidify some as well, not as well as a regular wall unit of course but some. Most of the other designs I saw on YT involve blowing air across the ice but that would defiantly add a lot of humidity as the ice melts, with the coil design the melted ice stays in the chest and does not get a chance to add to the humidity's level. I'm planning on building one of these, after the 2004 season local officials finally figured one of the most important items people need is ice, I've since bought a genny but I'd rather not use my gasoline to power my window-shaker as it's tough to find open gas stations, no power and they can't pump or operate the till. Think I'll take a ride to the local Pick-a-part, prolly find a tranny cooler there for $5 or so, possibly some other components too (aluminum tubing from an AC), might even get lucky and find an old cooler in a trunk..

I guess I don't get the science behind it, A/C transfers heat and moisture from an enclosed area (heat leaves the house and moisture is sent to the drain). Unless somehow the heat is getting trapped in the cooler where is the heat going?
 

BUTCH1

Lifer
Jul 15, 2000
20,433
1,769
126
I guess I don't get the science behind it, A/C transfers heat and moisture from an enclosed area (heat leaves the house and moisture is sent to the drain). Unless somehow the heat is getting trapped in the cooler where is the heat going?

It's going into the ice chest, the fan pulls in room air, pushes it through the coils which cools the air as it passes by, the now warmer water is returned to the ice chest, the "heat" of the room air is essentially melting the ice in the chest thus cooling the room. Of course when the ice finally melts it cannot cool any longer, but this is a temporary, portable means of cooling a small area down, don't expect it to cool more than a small bedroom. You could always use a 120 volt fan instead of a 12V one but then you lose the portability factor.
 

Elbryn

Golden Member
Sep 30, 2000
1,213
0
0
It's going into the ice chest, the fan pulls in room air, pushes it through the coils which cools the air as it passes by, the now warmer water is returned to the ice chest, the "heat" of the room air is essentially melting the ice in the chest thus cooling the room. Of course when the ice finally melts it cannot cool any longer, but this is a temporary, portable means of cooling a small area down, don't expect it to cool more than a small bedroom. You could always use a 120 volt fan instead of a 12V one but then you lose the portability factor.

basically you have a cooler full of ice, a cold zone. the fans draw heat into the cooler, or rather through it and dump the heat from the outside inside. once the temps inside the cooler equals the temps outside, it dun work no more. as butch mentioned before, this action results in condensation when the hot air gets cooler. ie: why your glass with ice cubes gets wet.

swamp coolers use evaporation to cool. just like you do as a human. the conversion from liquid to gas requires energy. when it's humid outside, your sweat doesnt evaporate. same principle applies here.

i saw a youtube video of a guy who sorta did a half geothermal setup to cool. he had access to unlimited well water, pumped it up and ran it through a large heat exchanger with 20" box fan then piped the water out to his garden. if ya got lots of water to waste, this might be the ticket or i suppose he could have found or made a way to return the water underground. i think it would be hard to pump enough heat energy underground to raise the temps where it wouldnt work anymore
 

mizzou

Diamond Member
Jan 2, 2008
9,734
54
91
No, a swamp cooler works in a low-humidity environment only, it uses evaporation to achieve cooler air, useless in the Southeast where high humidity is the normal ambient. He has another video showing the output of the unit 25-30 degrees below room temp, that's pretty damm good.

ahh yes you are right
 

alkemyst

No Lifer
Feb 13, 2001
83,967
19
81
I'd just pay a bunch of midgets to fan me across their mom's back covered in ice if I didn't have a means to live in electricity.
 

MrColin

Platinum Member
May 21, 2003
2,403
3
81
Doesn't dry ice react with water? It makes fog. I don't know what the ramifications of keeping it in a semi-sealed box would be.

Dry ice is solid carbon dioxide, the ramifications can be grim. People have been harmed by prolonged driving with dry ice in their cars.
 

MrColin

Platinum Member
May 21, 2003
2,403
3
81
I guess I don't get the science behind it, A/C transfers heat and moisture from an enclosed area (heat leaves the house and moisture is sent to the drain). Unless somehow the heat is getting trapped in the cooler where is the heat going?

The heat is in the liquid water, if you pull it back out somehow, it becomes ice again.
 

BUTCH1

Lifer
Jul 15, 2000
20,433
1,769
126
I'd just pay a bunch of midgets to fan me across their mom's back covered in ice if I didn't have a means to live in electricity.

Ahh, I take it your not the "outdoorsy" type, actually neither am I but I might try one of these in my garage just for the fun of building it..
 
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