The road to 14nm (and 10)
I was just digging a bit in the Q3'14 conference call, and I saw some interesting comments:
Overall weve made some good progress during this quarter. Yet, we have an important work left to do. Within our factory network 14-nanometer yields improved meaningfully, but were behind where we expect it to be. These challenges highlight just how difficult it has become to ramp advanced process technology.
But you are seeing in the fourth quarter, youre seeing the front edge of the startup cost associated with the 10-nanometer and thats kind of right in line with the historical timing of what youd expect.
It would be interesting to know what this implies for 10nm HVM. Let's dig deeper. I found this in the
Q3'12 call (so that's 2 years ago, Intel should be at the same stage with 10nm if Tick-Tock holds):
Underlying all of this, our manufacturing advantage is extending over the rest of the industry as we start to ramp-up Haswell, our new micro-architecture on 22-nanometer and begin to build-out our 14-nanometer factory network
I am not seeing anything that would cause it to be off of historical patterns. So if you look at whats happened in odd number of years when we started the new process technology, youll see a increase in startup costs that hits pretty significantly in Q1, goes up some more in Q2 and then it will start to come down from there. So I am not seeing anything that would cause that to be different from historical patterns.
For the fourth quarter, we expect gross margin to decrease by 1 point to 61% as we increase factory spending on 14 nanometer.
Going earlier than that doesn't yield good results
Christopher J. Muse - Barclays Capital, Research Division
That's helpful. And as a quick follow-up, you talked earlier about your manufacturing leadership and clearly, no doubt there. I'm curious if you could provide an update on your plans for 14-nanometer ramp in terms of equipment, installation and when you think you'll come to market there?
Stacy J. Smith - Chief Financial Officer, Principal Accounting Officer and Senior Vice President
No.
Paul S. Otellini - Chief Executive Officer, President, Director and Member of Executive Committee
We'll give you some -- better granularity to that in the Analyst Meeting in May. But generally, it's every other year. From a rule-of-thumb standpoint, that's as granular as I think I want to be right now.
Let's analyze this a bit. So, far, nothing too worrisome. Intel obviously hasn't talked about Skylake this call, but they referred to IM. Even if they haven't started HVM, that shouldn't be too bad either since the Broadwell/Skylake cycle has been very irregular. But we do see however the first signs of increased spending on 14/10nm, although this time it's the "front edge", while 2 years ago it was unspecified. Let's go a bit further to see what we can expect in the following quarters (extrapolate by 2 years, reminder):
Q4 '12 (January '13):
Last, but not least, we will begin our transition to 14 nanometers as we begin the world's first 14 nanometer products towards the end of this year. We see the industry in a period of transition and hyper innovation. We are well-positioned to take advantage of these trends across the spectrum of computing from the lowest-power portable devices to the most powerful data center servers and everywhere in between.
And lastly, we built on our manufacturing lead and are well into the ramp of our 22-nanometer factories and will start production on the 14-nanometer process this year.
And, as I look forward into the business in 2014 and 2015 as we finish up the 14-nanometer factories and begin deployment of the construction of and equipping of the 10-factories, we need those factories principally for our view of the computing market, and in that that would include tablets and certainly the data center. So as we look at it, it gets used.
Remember the leading edge capacity is the lowest cost for us on a per unit basis, the highest performance and the lowest power. So regardless of what you think the size of the market is, the world's leading edge fabs are the single greatest asset that we have.
Sure, Hi, C.J., this is Stacy. I will take that. Let me break out that capacity related CapEx in a couple of different ways. First if you look at it by process, it's very much driven by building for the peak of 14 nanometer and then it's the start of the investment and 10 nanometer. So just building on what Paul said, if you think about that, it's really building for units that we expect in 2014 and 2015 because thats where you start to see the peak of 14 nanometer and the start of the ramp of the 10.
This is the sort of comments you should look after in the
Q1'15 earnings call, if Intel will start HVM in 2015 (replace 14 by 10):
Building on this leadership, we are on track to start production on 14 nanometer process technology in the back half of this year.
As we said at the beginning of the quarter, [...] and we had [in Q1] a big increase in startup costs as you kind of expect, based on where we are in the 14 nanometer ramp
Weve also got the technology transition to the 14 nanometers. [unintelligible] a first order, all of our spending is focused on 14 nanometers , which gives us a fairly significant ramp capability. If demand for older products exceeds what we could build on 14, we could still build 22 for quite some time. So I really think it depends on whatever demand scenario you see out there. In any event, the most important thing for us is to make that transition to 14 and continue to have the leading edge.
We have 14-nanometer in its final stages of development [May 17], ready for production at the end of this year and moving into next year.
That was Paul Otellini up to here, BTW.
Q2'13:
We will try and bring those updates to our Investor Meeting that happens in November. As far as our 14 nanometer Core launch in our just our general product launch, I think what weve said so far is, first half of 2014 and were not going to were not ready to give any specifics beyond that.
So that should give some references as you'll hear about 10nm. At this time, the lack of information of 10nm is probably because they're still busy with 14nm and maybe also because BK doesn't want to talk about these long term things. I see no reason why 10nm couldn't launch in (early) Q3 of 2016.