Nvidia Kepler Yields Lower Than Expected –CEO. Fermi 2.0?

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MrK6

Diamond Member
Aug 9, 2004
4,458
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Excellent post IDC, I learned a bunch. However, I'd like to point out that it may in fact be a combined issue (both functional and parametric) as numerous TSMC customers are having difficulties, not just NVIDIA: http://www.eetimes.com/electronics-news/4234961/TSMC-manufacturing-process-in-trouble

Obviously, AMD was able to get 79xx and 77xx parts out the door, so they're suffering less if at all, but unless they're that 1 of 7, I think both companies are getting hit hard and the consumer is going to pay for it.
 

gorobei

Diamond Member
Jan 7, 2007
3,713
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do we know what happened that caused the switch to per-wafer pricing for nv? did the number of 28nm customers for tsmc give them the advantage when it came to contract negotiations?
 

notty22

Diamond Member
Jan 1, 2010
3,375
0
0
Fermi yields were bad but they had a pricing agreement with TSMC, they only paid for functional chips, and not per wafer, which only hurts TSMC's bottom line and not NVs. This is the critical difference now.

Typically a 40nm wafer costs ~$5,000, probably much more on 28nm. Actually, not probably but definitely given the news surrounding TSMC's 28nm production.

I guess they can squeeze ~160 gk104 onto a wafer given its die size estimates. Raw die cost are only a fraction of the final product costs though.

Edit: whatever the case, i'm delaying gpu upgrades until i see gk104 benchmarks. With something concrete to work with, one could speculate on the big kepler's potential performance as well.

Do you have a citation for the wafer purchase agreement.
This article states that Cypress and Fermi were bought by , pay per wafer.
nVidia GF100 Fermi silicon cost analysis - Bright Side Of News


TSMC sells chips in two ways: you can purchase the whole wafer, in which the cost per die can get as low as possible - but you're responsible for the yields in question. Second mode is purchasing dies alone, i.e. you pay much more per single die but ultimately - you don't care what the yield is. Most of TSMC customers chose either one or another but with clients as big as AMD and nVidia are - those pricing models change on product range. However, in terms of die size and overall number wafers, nobody comes close to these two. Our sources claim that in case of GPU dies such as Cypress and GF100, both AMD and nVidia are ordering per wafer and they're paying around $5000 per single wafer manufactured on 40nm Performance node.
Charlie at SA stated they paid by the wafer cost in his infamous article :
http://semiaccurate.com/2010/02/17/nvidias-fermigtx480-broken-and-unfixable/
Even if Nvidia beats the initial production targets by ten times, its yields are still in the single digit range. At $5,000 per wafer, 10 good dies per wafer, with good being a very relative term, that puts cost at around $500 per chip, over ten times ATI’s cost. The BoM cost for a GTX480 is more than the retail price of an ATI HD5970, a card that will slap it silly in the benchmarks. At these prices, even the workstation and compute cards start to have their margins squeezed.
 

Idontcare

Elite Member
Oct 10, 1999
21,118
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Excellent post IDC, I learned a bunch. However, I'd like to point out that it may in fact be a combined issue (both functional and parametric) as numerous TSMC customers are having difficulties, not just NVIDIA: http://www.eetimes.com/electronics-news/4234961/TSMC-manufacturing-process-in-trouble

Obviously, AMD was able to get 79xx and 77xx parts out the door, so they're suffering less if at all, but unless they're that 1 of 7, I think both companies are getting hit hard and the consumer is going to pay for it.

Well the truth is of course that it is always a combined issue.

Within the same market space though, AMD has not cited 28nm yields as a concern. That would suggest whatever issues NV is having they are due to the aspects of the chips which are not shared (die-size and chip design/layout).

Remember how well AMD navigated the design-for-manufacturing aspects of 40nm (double vias) in comparison to Nvidia ("we need zero via defects!").

If NV has a parametric issue then I would expect it to be one of power-usage versus clockspeed. Same as was the case for Fermi. Functional yields aside (they harvested their 480's), just getting them to clock high enough without having TDP issues was a big problem. That's all parametric yield.

Hopefully Kepler is not having those kinds of issues, but yeah we'll never know for sure. Just guessing from outside.
 

maddie

Diamond Member
Jul 18, 2010
4,787
4,771
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Wow spin city is working hard tonight.
??????

Next time, please do not quote or respond to thread craps. Just report then ignore such posts.

Just a friendly reminder from your local mod.

Moderator jvroig
 
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Ajay

Lifer
Jan 8, 2001
16,094
8,106
136
Fermi yields were bad but they had a pricing agreement with TSMC, they only paid for functional chips, and not per wafer, which only hurts TSMC's bottom line and not NVs. This is the critical difference now.

Yes, I understand that, but the low yields @ 40nm still hurt NV because they were still supply limited. You are right about 28nm production - NVs margins will be worse for Kepler than they were for Fermi.
 

Imouto

Golden Member
Jul 6, 2011
1,241
2
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So I assume that the success rate of lower profile chips is way higher than the high end ones or I just don't understand this whole thing.
 

railven

Diamond Member
Mar 25, 2010
6,604
561
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So, this begs to ask - are the current pricing issues on the HD 7K series really a money grab by AMD or a production issue causing their own prices to increase?

So much for a price war I'd still hope to see GTX 580 like performance in the $350 price range. Hopefully.
 

MrK6

Diamond Member
Aug 9, 2004
4,458
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So, this begs to ask - are the current pricing issues on the HD 7K series really a money grab by AMD or a production issue causing their own prices to increase?

So much for a price war I'd still hope to see GTX 580 like performance in the $350 price range. Hopefully.
Both. Simplified, AMD is going to price the 7970 as high as they can to reduce the demand to meet their limited supply. I've said for months now, until TSMC gets its ducks in order, there will be no price war unless either company is willing to take a big hit on the bottom line.
 

Ajay

Lifer
Jan 8, 2001
16,094
8,106
136
Remember how well AMD navigated the design-for-manufacturing aspects of 40nm (double vias) in comparison to Nvidia ("we need zero via defects!").

Yeah, reading between the lines of JHH's comments it sure sounds like NV is still having problems with their implementations. From what I've read Tegra3 is bloated for an SOC. NV needs to get there head around this problem, because it is only going to become more difficult on smaller nodes.

<speculation> With NV's operational expenses increasing beyond expectations, I'm inclined to believe that there will be a Kepler refresh b/4 Maxwell and that would square up with Maxwell's debut being push out as well. </speculation>
 

tviceman

Diamond Member
Mar 25, 2008
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Yeah, reading between the lines of JHH's comments it sure sounds like NV is still having problems with their implementations. From what I've read Tegra3 is bloated for an SOC. NV needs to get there head around this problem, because it is only going to become more difficult on smaller nodes.

Tegra 3 is a quadcore ARM CPU with a die size of 80mm squared. For comparison purposes, the ipad 2's cpu, A5, is a dual core CPU with a die size of 120mm squared. Nvidia manufactured Tegra3 on 40nm instead of 28 because 1) it was a known quantity and 2) it allowed them to be the first company in the world with a quad core ARM cpu.
 
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notty22

Diamond Member
Jan 1, 2010
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Tegra 3 is a quadcore ARM CPU with a die size of 80mm squared. For comparison purposes, the ipad 2's cpu, A5, is a dual core CPU with a die size of 120mm squared. Nvidia manufactured Tegra3 on 40nm instead of 28 because 1) it was a known quantity and 2) it allowed them to be the first company in the world with a quad core ARM cpu.
Speaking of : Along with Ice Cream Sandwich and a 4.7-inch high-definition screen, LG's high-end flagship phone will also feature a Tegra 3 chip
 

badb0y

Diamond Member
Feb 22, 2010
4,015
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Tegra 3 is a quadcore ARM CPU with a die size of 80mm squared. For comparison purposes, the ipad 2's cpu, A5, is a dual core CPU with a die size of 120mm squared. Nvidia manufactured Tegra3 on 40nm instead of 28 because 1) it was a known quantity and 2) it allowed them to be the first company in the world with a quad core ARM cpu.
....The GPU in the iPad 2 owns the Tegra 3....

Also despite being a quadcore, the CPU performance between the A5 and Tegra 3 is really close too.
 

Grooveriding

Diamond Member
Dec 25, 2008
9,108
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<speculation> With NV's operational expenses increasing beyond expectations, I'm inclined to believe that there will be a Kepler refresh b/4 Maxwell and that would square up with Maxwell's debut being push out as well. </speculation>

This is almost a foregone conclusion. The Fermi delay looks like a domino effect. Fermi was planned for 2009, it came in 2010. Kepler was planned for 2011, after the Fermi delay it was pushed to 2012, is still not released, and it now looks as if the true halo part will not release until late this year.

Maxwell was originally planned for 2013, then pushed to 2014 after the fermi delay, now with more Kepler issues and delays, could end up pushed again to 2015.
 

Dark Shroud

Golden Member
Mar 26, 2010
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The A5 also uses a third party GPU core from Lucid and is manufactured on Samsung's fabs. So it's not a direct apples to apples comparison with the Tegra which is fully designed in house and uses TSMC I belive.
 

mak360

Member
Jan 23, 2012
130
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Well the truth is of course that it is always a combined issue.

Within the same market space though, AMD has not cited 28nm yields as a concern. That would suggest whatever issues NV is having they are due to the aspects of the chips which are not shared (die-size and chip design/layout).

Remember how well AMD navigated the design-for-manufacturing aspects of 40nm (double vias) in comparison to Nvidia ("we need zero via defects!").

If NV has a parametric issue then I would expect it to be one of power-usage versus clockspeed. Same as was the case for Fermi. Functional yields aside (they harvested their 480's), just getting them to clock high enough without having TDP issues was a big problem. That's all parametric yield.

Hopefully Kepler is not having those kinds of issues, but yeah we'll never know for sure. Just guessing from outside.

I’ve read somewhere (couple or so months ago), where nVidia asked PCI Express Group to raise the power standard I think but was denied.


I Will edit if I find the said article.
 

wahdangun

Golden Member
Feb 3, 2011
1,007
148
106
The A5 also uses a third party GPU core from Lucid and is manufactured on Samsung's fabs. So it's not a direct apples to apples comparison with the Tegra which is fully designed in house and uses TSMC I belive.

its not from lucid but from powerVR GPU.

btw its really bad for nvdia right now if that news was true, at least AMD doing right by not pricing their flagship GPU to low.
 

wahdangun

Golden Member
Feb 3, 2011
1,007
148
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However, there are additional hurdles Nvidia has to take. Huang noted that the hard disk drive supply issues remain and the shortage of 28-nanometer wafers as well as lower than expected production yields continue, which negatively impacts the company's core GPU business. It does not seem to be an issue that can be resolved anytime soon as Huang explained that "the amount of 28-nanometer capacity in the world is not enough." He expects 28 nm shortages to persist throughout this year.

so according to tomshardware it was true. and i think it will be more than 6 months before we can expect it to launch
 

blackened23

Diamond Member
Jul 26, 2011
8,548
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so according to tomshardware it was true. and i think it will be more than 6 months before we can expect it to launch

Earnings were also impacted by a payment to Rambus to settle a patent suit.

Wow. I wish nvidia had fought the fight, rambus needs to be put down like a rabid dog. I despise them as much as Apple at times, I certainly would have cheered for NV to fight them over rambus' frivolous patents.

I guess the fight wasn't worth the time or cost though....which I can understand
 

MrK6

Diamond Member
Aug 9, 2004
4,458
4
81
Well the truth is of course that it is always a combined issue.

Within the same market space though, AMD has not cited 28nm yields as a concern. That would suggest whatever issues NV is having they are due to the aspects of the chips which are not shared (die-size and chip design/layout).

Remember how well AMD navigated the design-for-manufacturing aspects of 40nm (double vias) in comparison to Nvidia ("we need zero via defects!").

If NV has a parametric issue then I would expect it to be one of power-usage versus clockspeed. Same as was the case for Fermi. Functional yields aside (they harvested their 480's), just getting them to clock high enough without having TDP issues was a big problem. That's all parametric yield.

Hopefully Kepler is not having those kinds of issues, but yeah we'll never know for sure. Just guessing from outside.
Again, just excellent info; this is very insightful. It would seem to me then that NVIDIA will have difficulties in both yield arenas considering their approach. If functional yields are low for everyone because TSMC's 28nm process isn't doing so well, that's bad. Couple that simply with a physically bigger chip, I imagine yield plummets. If they are facing a parametric issue like they did with Fermi, then good luck seeing anything until there's been several respins.

If we're to believe the rumors/hype that Kepler was focused on power efficiency, maybe that will help so they can get some kind of product out the doors at a reasonable TDP (although they'll miss their performance target). I just find it funny that two years later, it doesn't seem like they learned from their mistakes with Fermi. I know designing chips takes an awful long time, but one would assume they wouldn't have placed as much faith in the process shrink this time around, although it seems they did. Where this looks even worse for consumers is that TSMC reportedly (or is it a rumor? I forget) isn't giving them the same pricing as Fermi, and they'll pay by the wafer like most. I imagine TSMC took a major hit when Fermi was released, and they won't repeat that mistake again.
 
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