my CPU fan might also be contributing to the "fan" noise problem, but the PSU is definitely one of the culprits (I'll tackle the stock HSF next). I just did the "chopstick" in the PSU fan trick and the overall fan noise probably dropped by 40% (I know it's not scientific, but it was definitely noticeable) . How would the noise of a 120mm fan PSU compare to having no PSU fan at all (what I just emulated by stopping the fan).
Also, this coolmaster case has 2 vents on the side of it. Any issue with me just covering them up to reduce some of the CPU fan noise?
I'm thinking a 380W PSU might be a little underpowered.. my rig is Q6600 G0 (I might try to step it up to 3.0GHz), ABIT IP35V, 2GB DDR2 800, Geforce 8400GS, and 1 320GB SATA HD. Any thoughts with these components?