Shuttle SG41J1 Mini-Review

WildW

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Oct 3, 2008
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I recently posted a thread (http://forums.anandtech.com/showthread.php?t=2136198) about how good we'd really expect a 250W power supply found in a typical Shuttle PC to be. Well, thanks to my long-term Shuttle fettish I went ahead and picked up the Shuttle SG41J1, and so now its time for me to give something back to the forums by describing my experiences.

The barebones itself is for socket 775 - i.e. that dead Core2Duo/Quad socket that nobody in their right mind would buy now. It has the peculiar addition of DDR3 - I guess at this point this isn't a bad thing as DDR3 is cheap and clocks well. The people at Shuttle have finally seen sense and put the PCI-Express x16 socket the right way around so that you can fit a double-slot graphics card.

There aren't many decent reviews of this box online already - in fact the only halfway decent one is at LanOC (http://lanoc.org/review/hardware/pc-hardware/3723-shuttle-sg41j1-plus). They have some nice images that make me feel less bad about not taking so many photos. There are a few very important points that they don't touch on though, so I'm going to try and suppliment their experiences here.





My build then is as follows:

Shuttle SG41J1
Intel Core2Quad Q8400
PowerColor Radeon HD5770 driving a 1920x1200 monitor
2 x 2GB Kingston DDR3-1600
2 x Samsung EcoGreen F4 2TB
30GB OCZ Vertex SSD
Windows 7 Home Premium

I've gone mad, clearly, but I've done away with my old desktop rig completely and now this is my "only" PC (save for the essentials - Netbook for when I'm away from home, and my other Shuttle that lives in my office at work so that I can play Minecraft at lunchtimes.) So now I've traded down from a Phenom II @ 3.8GHz and a Radeon 5850 to a shoebox, though admittedly a reasonably capable one. I've made the reasonably sane decision that 4TB storage should be enough for anyone, but when 3TB drives get cheap enough I expect I will be upgrading.

The SG41J1 itself is cheap - in local money only £99.99. That gets you the case, motherboard and PSU, which for a Shuttle PC feels like a pretty solid deal. This is a departure from the more expensive Shuttles of old, and you can see where money's been saved. Where once Shuttle PCs were carved almost entirely from aluminium, this one is cheapy steel, but with a reasonably nice finish. The front has a very shiny checker-board pattern that looks better in real life than it photographs. In reality it's more subtle and mirror-like than any of the pictures I've seen, including this one I just took.

It's a bit bigger than the older Shuttles, but just barely. . .a touch wider. Apparently it now accomodates a standard mini-ITX motherboard so it should be upgradable one day. Whether any other motherboard will have the right headers for the Shuttle case's connectors is another question.


COOLING

Also gone is Shuttle's "standard" ICE heatpipe cooler that would usually channel heat to a heatsink covering the single rear 92mm fan. There's a further issue that the CPU socket now sits underneath the power supply, so you can have anything too tall, and the northbridge heatsink means you can't have anything too wide either. There are a few heatsinks out there that will fit, but I couldn't find any still easily available. You can buy a version of the funky Shuttle ICE cooler, but it is specific to this J series chassis.



To be honest, I don't think it's a big deal. The motherboard comes with a warning of horrible suffering if you dare to use a CPU with more than 95W TDP, and in my case the standard stock Intel heatsink has done a fine job for that. I was lucky enough to have a copper-cored monstrosity that had come with a fire-breathing Pentium D cpu I once owned. Oh, and forget about overclocking - but we'll get to that later.

There is one benefit to using this kind of cooler. Older Shuttles relied on convection through the case to cool motherboard components, and suffered temperature build-up if you ran with the case lid off. The stock Intel fan does at least spread some air around regardless.

When I first looked at doing a build in this Shuttle I did consider a Pentium Dual-Core, because they're cheap and they overclock like little else I've experienced. In the end though I didn't fancy giving up on having a quad, and managed to get a bargain Q8400 on eBay for barely more than the price of a new dualie. It's idling at about 39C and peaking at about 55C under Prime, maybe 52C or so under quad-core gaming load (GTA4/Bad Company 2)


GRAPHICS CARDS

Dual-slot cards are now a reality - older Shuttle designs have put the PCIe x16 slot on the outside of the case, for reasons I've never managed to fathom. The other problem with graphics cards inside a Shuttle PC though is cooling them, and this hasn't changed a great deal. They've made the ventilation holes in the sides of the case lid larger this time around, but they're still not ideal, and they're in the wrong place - i.e. too low. I am seriously considering modifying that side of the case - either cutting a big panel out of the side and covering with some mesh, or just drilling a bunch of holes to allow some more air in.

With the case side off the GPU I'm using (Radeon 5770) hits 50C at full load, and with it on you get 65C - neither is a problem in the grand scheme of things, but if you wanted to run anything hotter it could be an issue. More than that, you can tell the thing isn't "breathing" right because as soon as you slide the lid on the GPU fan spins up faster at the sudden reduced air resistance, just the same as if you were to cover it with your hand.






I'm using a 5770 by PowerColor with an old-fashioned great-big-wide-heatsink kind of design. It's a single-slot design that takes two slots by virtue of its enormous cooler. The idea was to get the intake fan a bit further from the edge of the case, but in reality it's still too close for comfort. You may also notice an expertly crafted bit of ducting (a piece of white card) that's directing some of the air from the heatsink out of the back of the case through an uncovered PCI-slot. With the limited cooling this case has I think a rear-blowing graphics card is a good plan, and this little mod has dropped my CPU temperature while gaming by about 5C too as the heat buildup was that bad.

Another point to note, circled in blue on the picture above, is a little header that connects the power button on the front panel to the motherboard. I tried to mount my old Radeon 5850 in the case, but it wouldn't fit - not because it was too long, but because this header stopped the card from pushing down into the slot. Any big rectangular-box design graphics cards may fall foul of this. In the end the 5850 was never going to run reliably on the power supply anyway, so it wasn't a great loss.


SOUND

This board uses an apparently obscure sound chip made by IDT. Windows 7 has some built in drivers for this that work well - this is important, because the driver included on the CD that comes with the Shuttle has issues.

The driver and software that Shuttle Provide do give you some extra features - a program that sits in the taskbar and tells you when you've plugged headphones in, and presumably this allows reconfiguration of the 3 ports on the back to give you the promised 5.1 channel output. However, my experience of the bundled driver was that it ate 9% of my CPU at all times, for no apparent good reason.

Killing the process stopped useful things, like detection of when I'd plugged in my headphones. Rolling back to the Windows 7 default driver fixed this, and it still detects my headphones.

Quality-wise the on-board sound seems okay, but I've still not given it a proper comparison with my X-FI, particularly on how good the 3D-positional sound is. Thankfully I have a USB X-FI card - if I wanted to use a PCI one I'd be out of luck, as my only PCI slot is blocked by graphics card.


POWER SUPPLY

While we're on the subject, the power supply unit itself is a bit of an unknown quantity. There are myths about Shuttle PSUs being able to power all kinds of stuff that you wouldn't expect - and Shuttle's website does claim you can run both a 95W CPU and a 5850 on the standard power supply, but I don't buy that for a moment. The PSU here isn't one of Shuttle's own "SilentX" units either, but a unit made by ElanPower, whoever that is.

It's not terribly noisy, but not silent either. It only has 16A on the 12V line, but so far it's powering Q8400 and HD5770 without any issues. It never gets particularly hot even when pushed, and never gets very noisy either. I still plan to perhaps upgrade it at some point, but for now it's getting the job done. There isn't much else to say as power supply testing is a game for people with the right knowledge and equipment. Let's just say I'm not going to be running Prime and Furmark at the same time.


STORAGE

Hard disks:

The case uses the standard Shuttle design for holding drives - two 3.5" bays with a 5.25" bay above. In years gone by when hard disks were nuclear powered it was verging on suicidal to put a hard disk in both slots, but these days it's not so bad. I've got two Samsung EcoGreen F4's in there, which have the virtue of not really getting warm at all, even when packed in close together.

When using both 3.5" bays, the lower one is rather close to my CPU cooler, and I had to use a right-angle-connector SATA cable to get the cable to fit. This introduces one of the other fun little games you often find when building small form-factor machines - there quickly evolves a "correct order" in which you have to assemble all the parts so that things don't get in each others' way.


Optical Drive:

The DVD drive sits on top - now, LanOC made small mention of it being awkward to mount properly, but they didn't do the issue justice. Essentially, the button on the front panel to open the DVD drive is not actually in front of the drive itself. A long plastic arm transfers your button-push to the drive's open/close button. My experience is, even when as perfectly fitted as possible, the button seems flimsy and doesn't feel right, but does "work". However, I've found it just as easy to gently press on the front of the case where I know the DVD drive's open/close button is. Also "amusing" is that until I got placement of the drive just right the tray would open and close at the slightest touch, bump of the table, or worse, sometimes just randomly. Haunted DVD drives are annoying.


SSD

One of the fun parts of any PC build featuring a 2.5" Solid State Drive is figuring out where to attach it. In a normal PC case you might use adapters, or velcro, or duct-tape, but the Shuttle is short on space. I originally planned to mount it underneath the 3.5" bays, somehow attached to the bottom (probably with velcro), but in the end I wanted to route SATA cables down here and with the other motherboard headers and cables below there wasn't really the space.

Fortunately Shuttle's engineers have accidently provided a perfect mounting location - at least, I don't think it was by design. The plastic front panel of the case is held on by 4 lugs that are easily unfastened, and there's a nice gap behind it.





Those pointless ventilation holes in the front panel (pointless since the plastic panel is solid, leaving no way for air to get in) finally come in useful, with a single screw fastening into the bottom of the SSD holding the drive steady. The SATA power and data cables add a little tension to the other end, and suddenly everything is secure. The front panel pops back on and we're done. It's almost as if it were designed for it - if they'd just add a few properly spaced screw-holes on this front panel it'd be a marketable feature.


CHIPSET & BIOS

Finally, a few words about the Chipset and BIOS on this board. It uses a G41 chipset which is a bargain-basement solution. It's well reported that this chipset tops out at about 340MHz Frontside Bus, and a quick check confirmed this - 340 seems stable, 342 will not POST. This means that if you have a 1333MHz FSB processor, you're not going to be overclocking it.

BIOS options are not great for overclocking either. The major issue I have is that there is NO control for the CPU multiplier, not up OR down, you're stuck with the default. That would seriously limit your options when overclocking a Pentium Dual-Core for instance as you're basically left with only the FSB to tweak. However, with DDR3 rather than DDR2 perhaps it wouldn't be so much of an issue, as keeping the memory in-spec shouldn't be so difficult when it can run at 1600MHz or so if needs be.

The southbridge on this board is a relatively old ICH7. It has no RAID and no AHCI support, so my SSD is stuck at a Windows Experience Index rating of 6.9 - oh noes! It doesn't make a great deal of real-world difference as far as I can tell though.



CONCLUSIONS

I like this box. My main gaming rig is now the size of a shoebox and it still runs everything, even with a lowly spec of a Q8400 at stock speed and a Radeon 5770. And by everything it means I'm still playing GTA4 quite happily, and Crysis Warhead ran smoothly, albeit at "Gamer" settings rather than "Enthusiast". I'm honestly not missing my Radeon 5850 and I was rather surprised when I arrived at that conclusion.

Everything works well and is stable. There are some nightmare reviews of this Shuttle on NewEgg, with people complaining of apparently Dead-on-Arrival PCs and memory incompatibility problems, sometimes fixed with a bios update (there is such an update on Shuttle's website that claims memory compatibility fixes.) Thankfully I had no such issues - perhaps (hopefully) new stock has the latest bios already flashed.

I have some longer-term concerns about how long the PSU is going to last, as I think my demands on it when gaming are going to be somewhere around the 90% load mark. Better quality units are available fairly easily so I'm likely to look into it at some point, particularly as that will let me upgrade GPU to something a bit better. Hoping the Q8400 should stay usable for a while yet with the right graphics card - which also means taking care to get one that will definitely fit.

In value terms I still rate this Shuttle as excellent. Trading down (mostly in size, not all that much in performance) hasn't cost me anything once I've got all my old components eBayed away. Big LAN party is only a few weeks away, and when this box needs to retire it will make a kick-ass media centre.

This has been a <TL : DR> production. Today's episode was brought to you by the letters X, P, C and the number 775. . . . blah blah Children's Television Workshop.
 
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Bateluer

Lifer
Jun 23, 2001
27,730
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I have some longer-term concerns about how long the PSU is going to last. . .

We actually use this model a lot of work, having deployed several hundred of them. We've seen a lot of PSU failures, and this is just using the IGP, no discrete card.
 

Emulex

Diamond Member
Jan 28, 2001
9,759
1
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just grab the 500 watt off the sx58j3 and you should be good to do. it runs a i7 980X and GTX580 no problemo
 

WildW

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I like the SSD mounting.

Yeah, I was pleased with that. It's an otherwise pointless space that was apparently never intended for anything, but everything fits together there perfectly and doesn't interfere with anything else.
 

simonizor

Golden Member
Feb 8, 2010
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Cool build, but the CPU is so outdated :\ I guess it depends on what you're using it for.
 

WildW

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Ugh, horrible confession time

So, I had another CPU I wanted to try out in my Shuttle to see how well it would overclock. Temps were a bit higher than I liked, so I figured I'd reseat the cooler, make sure I'd done it right. On the second time mounting one of the EVIL pushpins that Intel loves so much didn't go through the hole right. This is no doubt my fault.

Not noticing my mistake I pushed down and the pin went splaying out across the motherboard surface and PING. . . . now I know exactly which single surface-mount resistor the board won't POST without.

It only seemed to be about 1 ohm, assuming it was a resistor, but trying to stick it back, or pencilling the gap like an old-school multiplier unlock, did me no good. Now I am sad. It's lucky this Shuttle was so darned cheap.


Edit: replacement arrived and installed. Still feel stupid but still love this little box really. Also picked up the PC60 power supply which is a fair bit quieter. Only 300W but it's 2x14A 12V rails rather than 1x16A on the bundled PSU, so definitely a load off my mind.

Happy now, box sealed, no more messing with it
 
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firehorseuk

Junior Member
Feb 26, 2011
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Hi,

Thanks for the mini-review. I was thinking of putting an SSD into my one too.

with a single screw fastening into the bottom of the SSD holding the drive steady.
New at this. Do you mean you screw in a screw into one of the holes? Any chance of a picture ?

Edit: replacement arrived and installed. Still feel stupid but still love this little box really. Also picked up the PC60 power supply which is a fair bit quieter. Only 300W but it's 2x14A 12V rails rather than 1x16A on the bundled PSU, so definitely a load off my mind.
On the shuttle website, they don't list the PC60 as a compatible PSU. Is it the same size as the original? Does it just fit in without any modification?

Thanks
Alan
 

WildW

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Oct 3, 2008
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Re: the SSD mounting, the SSD like most 2.5" drives has 4 holes on the bottom as well as 4 on the thin sides. Although you can't see it in the picture above, the screw goes into the top-right hand corner, opposite the connectors, through one of those many holes in the front of the Shuttle case. I wouldn't mount a regular hard drive that way, but SSDs are a bit less fragile without moving parts and such.

Re: the power supply and the Shuttle website. Shuttle seem to have about 3 different websites (A global one, an EU one, a US one), and I found this useful document on the US site that details what PSU will work in which Shuttle. http://us.shuttle.com/scgfaq/attachments/127/psu&#37;20compatibility list.pdf

The only difference with many of the Shuttle power supplies vs the J-chassis is that they've moved the 4-pin CPU power connector, and so the other PSUs like the PC60 don't reach. You can however use a short extension cable for this 4-pin connector and then it all works fine. In my case I got the PC60 for a good price on eBay, since the PC61J that is designed for this Shuttle was out of stock everywhere. The PC60 is the same shape and size as the original PSU so just slid into place and attached normally. Beware that some other Shuttles have odd shape PSUs so that compatibility list is handy.
 
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IlllI

Diamond Member
Feb 12, 2002
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i used to love shuttles. bought quite a few over the past 7-ish years. but the last few years they have not really done much. their designs have become stale and boring, and i have not seen any innovation or evolution from their products. in short i wont be buying another one.
 

firehorseuk

Junior Member
Feb 26, 2011
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Hi,

Re: the SSD mounting, the SSD like most 2.5" drives has 4 holes on the bottom as well as 4 on the thin sides. Although you can't see it in the picture above, the screw goes into the top-right hand corner, opposite the connectors, through one of those many holes in the front of the Shuttle case.
Thanks - I didn't know SSD drives had mounting holes on the bottom!

Thanks for the PSU document and the explanation about the CPU extender cable required.

I was interested to hear you say the PC60 was "a fair bit quieter". It made a good difference even with 2 hard disks, case fan, gpu fan and cpu fan?

Was it a new unit or a used unit that you picked up?
 

WildW

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It was a used PSU I picked up - about &#163;35 I paid vs &#163;60 new for a 300W. The original ElanPower unit that was bundled with the Shuttle wasn't all that noisy, but it had a bit of high-frequency noise on the fan that was making my head feel odd. It wasn't the loudest noise source but it was the most annoying.

After that the GPU fan was the next worst, but I've managed to set that to a fixed speed that's not too offensive either. It's by no means a silent box, particularly because Shuttles tend to sit next to you on the desk rather than on the floor underneath it, but the noise is fairly inoffensive now.
 
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WildW

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Thanks. Good to know a used PC60 can be quieter than a new PC41J.

Just so we're clear, I'm pretty sure that the PSU bundled in the SG41J1 is NOT a Shuttle SilentX branded one, hence not a PC41J, but a generic PSU of the same size (I think this size is called Flex-ATX, but I'm not 100% certain.)
 

firehorseuk

Junior Member
Feb 26, 2011
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Hi,
Just so we're clear, I'm pretty sure that the PSU bundled in the SG41J1 is NOT a Shuttle SilentX branded one, hence not a PC41J, but a generic PSU of the same size (I think this size is called Flex-ATX, but I'm not 100% certain.)
Yep, you're right!
 

firehorseuk

Junior Member
Feb 26, 2011
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Hi WildW,

If you are still about "presumably this allows reconfiguration of the 3 ports on the back to give you the promised 5.1 channel output", I can't get the 5.1 sound working.

I have the drivers 6.10.6233.226 from Microsoft dated 16/12/2009 by IDT.

Plugging into the back, the green one works ok, but the ones coloured red and blue don't have any sound coming out of them.

Did you manage to get 5.1 sound out of your SG41J1 ?
 

WildW

Senior member
Oct 3, 2008
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@firehorse - I've not tried 5.1 sound I'm affraid, I tend to just use headphones and I don't have a surround setup.

Are you using the sound drivers from the Shuttle CD/website or the default Windows ones? If using the Shuttle ones, you should get a window pop-up when you plug speakers/headphones/etc into the various ports, and I assume you can configure things this way, but must admit I haven't tried. The red and blue sockets would normally be microphone and line-in respectively, hence inputs rather than outputs. I would guess that the bundled Windows drivers may not be able to reconfigure these as outputs, but I'm just guessing. I'll have a look later when I'm back home.


@wwswimming - thanks for the complement. I have to say I agree to some extent - the older design Shuttles such as your picture are more pretty in general. The black is probably better - I have an old silver one and it's now rather grubby and yucky looking.

That SA76G2 that you linked to is quite nice - I did briefly consider one, but then noticed that it has the PCIe slot on the outside, limiting you to true single-slot graphics cards. I've no idea why Shuttle have done that on so many of their barebones.

If I was to do this process all over again I think I would've gone with the newer SH55J2 that supports i3/i5/i7 CPUs. http://www.overclockers.co.uk/showproduct.php?prodid=FS-137-SH . . . It doesn't seem to have any drawbacks other than it was more than I wanted to spend at the time - particularly with the Intel CPUs being more expensive. Hopefully they'll be working on a Sandy Bridge model.



I no longer have a DVD drive in my new Shuttle - I swapped it for an extra hard disk (1TB 7200rpm) for game installs and other junk. I now have 4 SATA devices - one of the big storage drives is currently connected by USB adapter hidden in the case. At some point I may try to find an adapter to use the IDE channel instead, but space is limiting me.
 
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Zap

Elite Member
Oct 13, 1999
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That SA76G2 that you linked to is quite nice - I did briefly consider one, but then noticed that it has the PCIe slot on the outside, limiting you to true single-slot graphics cards. I've no idea why Shuttle have done that on so many of their barebones.

Maybe it was to intentionally keep higher end cards out of the systems so they wouldn't have to warranty that much more burnt out PSUs? ^_^
 

WildW

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lol - I think I would take the other cynical view. . . the design of most of Shuttle's chassis hasn't changed since the time before dual-slot cards.
 

Termie

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Aug 17, 2005
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OP - I'm bumping this thread just to thank you for an awesome review. I was considering buying the j4 version of your case for my e8400:

http://www.newegg.com/Product/Produc...82E16856101116

You answered a few questions I could not get answered anywhere else:
(1) Does the board have AHCI? I was betting no, but you confirmed it, and that's a deal-breaker for me. I even searched the Shuttle manual and it didn't mention a thing - that gave me a clue, but thank goodness I found this thread...I might have chanced it otherwise.

(2) Does an HD5850 fit? The Shuttle site definitely makes it seem that it would, and yes, I even found that silly PSU calculator where they said the 250w PSU could handle an HD5850 and a quad, but I wasn't so sure. Thanks again for confirming an HD5850 could not fit due to the obstruction and that power would probably be scarce.

(3) Does the illogical venting system that Shuttle has used for so long starve VGAs of air? It sure looked like it, but you confirmed it. Why, oh why, does Shuttle not just open that side up with more vent holes???

And a question I hadn't thought about since my x38 motherboard so easily clocked to 400MHz FSB and way beyond...I'd forgotten about those bad old days when s775 MBs couldn't get past 340 (like my DFI 975x rigged up with an e6600).

Anyway, awesome review. Sorry to any forum-goers who can't stand necro threads. This was just one I needed to say thanks for.
 

WildW

Senior member
Oct 3, 2008
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You're welcome - my frustration with review sites that don't give these sort of details was exactly why I wrote this.

So, update time

The box is still going strong as my main PC. The upgraded 300W Shuttle SilentX PC60 PSU hasn't gone pop running the 5770 and now three 2TB hard disks. (All Samsung F4 EcoGreen)

I added that third 2TB SATA hard disk using a cheap adapter to plug it into the vacant IDE port. . . it seems to have random performance that sometimes pegs at 30MB/sec and sometimes seems to genuinely run at closer to 100MB/sec . . . really can't fathom that out. I use an optical drive so infrequently that I bought a slim USB DVD drive.

Long term thoughts. . . this box doesn't have enough USB ports. There's an extra header inside the case that I could use but there isn't really anywhere useful to fit the actual sockets on the outside of the case. Even if the "spare" PCI slot were free, I don't think the average USB-plate would reach the header as they're right at the front edge of the motherboard. Eventually I butchered a USB PCI-slot plate for the sockets and fitted a couple of tiny USB adapters for wifi and bluetooth internally. The metal case reduces signal strength a little, but nothing like what I expected. . .so it kinda works. I mean, I don't use them, I have cables for these things. . . but I can brag

I like what Shuttle have done with the J4 you linked. The stealthed DVD slot is gone, and it looks like there's an extra USB on the front. Nice job.

I would say that the lack of AHCI isn't too much of an issue honestly. No 775 system is high-end enough for it to really matter now, and my SSD and HDD performance is still great. It is not a case for hot graphics cards though, and the J4 looks to have exactly the same cooling ability as my older J1. Also it would basically be criminal to have an e8400 running at stock.
 

WildW

Senior member
Oct 3, 2008
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There is little so fun in life as necro-ing your own thread, but I have good reason, as I present the final chapter in my SG41J1 Story (it needs a better name, but that will have to do.)

As anyone who's read this whole thread will know, I managed to break my Shuttle not long after I got it - or at least the motherboard. I bought another, but I've had the old one sat in a cupboard for an age now. It was time for an upgrade from my Core2Quad, and since I still like the whole Shuttle form factor I figured I would test out Shuttle's claims that the case was mini-ITX compliant.

I grabbed an Asus P8H61-I, a mini-ITX socket 1155 board, along with an Intel i5 CPU. I spent a while examining pictures of the new motherboard before going ahead - it looked like the mounting holes would line up, and they did =)

My first impressions - OMG, mini-ITX is another level of small . . . the Shuttle case actually seems to dwarf it. Part of me now really wants to build a properly small PC this way. . . but that's for another day.



The old Shuttle motherboard used to nearly reach the front of the case, but now there's a heap of space left over. The stock Intel cooler on the Core2Quad CPU used to butt-up against the lowest hard drive's SATA cable, making for an awkward fit, but not any more.

In terms of fitting the new board in, it was a breeze. The board mounted on two raised standoffs, and needed two additional screw-in standoffs that Shuttle had already provided, screwed into the bottom of the case - not sure but these may have been holding the original board in, but all I had to do was move them.

I bought an extension cable for the 20 pin ATX PSU connector (an adaptor to 24 pins), and that gave me the extra reach I needed. I needed a 4-pin fan extension to get the rear fan's very short cable to reach the motherboard, but that was as far as the awkwardness went. Everything else reached fine - front panel USB headers, front audio, and the only thing that had been worrying me, the front panel connector for the power switch and LEDs. It turns out, the little header there is a standard one after all - perhaps that's a mini-ITX thing. Long story short, a little bit of research meant I was able to buy a board that would fit nicely and have all the connectors in the right places to work with the Shuttle case.



I wasn't sure when I ordered the parts, but it looks like I may even be able to upgrade from the stock Intel CPU cooler. Certainly the CPU socket on the new board is more centrally located than the one on the original Shuttle board, so the cooler doesn't have to fit underneath the PSU any more. I'm still a bit limited by the hard disk placement, but there's enough space to consider something a little larger.

So everything is back to normal now. I have my Radeon 5770 installed and everything is good and speedy. The whole process went about as smoothly as I could have hoped, so I guess I have to say well done to Shuttle on this. They did a far better job getting the case ready for an upgrade than I would've ever expected.
 
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