Suitcase PC

Uhtrinity

Platinum Member
Dec 21, 2003
2,251
197
106
A friend of mine is out of town a lot and wanted a full pc he could take to his motel room and still be able to do some decent gaming. He had considered a gaming laptop, but didn't want to spend the money for one. This is what I ended up making for him:

First, we found two aluminum covered cases. The cases were cheap at only $20 a piece. In hindsight it would have been better to build a case from scratch as these had to be reinforced.

I stripped the hardware off of both cases and fitted the two deep ends together.

I scavenged a Motherboard tray from an ATX case and made the area large enough to support a 9.5" by 9.5" mini ATX board. All supports and framework were pop riveted and used flat aluminum strap and angle. This is what the case looked like on the inside.

The bottom, the top and the hinges needed to be reinforced considering I used a 19" Widescreen LCD The monitor is cooled by 2 X 40mm fans on the bottom (intakes), and 2 X 40 mm vents at the top.

Here is what the side cutouts look like with the DVD burner and powersupply installed.

Here is what the motherboard area looks like with the board installed. I used a 120mm smart fan to cool the entire system, as well as one 60mm fan exhausting near the video card vent. There is also a 60mm intake near the video card intake. So far the system doesn't even get warm and is rather quiet.

I mounted the lights, USB jack, and power switch on the front. It uses a miniature USB keyboard and a standard optical mouse. Unfortunately there wasn't enough room for the mouse.

Here is a picture of the lower case are with the keyboard and wireless antenna in the stoyed position. The DVD drive and hard drive sit on the lower right hand side, the power supply is on the right hand side and the motherboard tray takes up the entire area under the 120mm fan.

A few more pics:

60mm venting on the side

Monitor ventilation from the inside


The final specs were:

Acer 19" Widescreen LCD monitor
Athlon X2 4200
Acer Nvidia 6200 based PCIe motherboard
ATI X1950GT PCIe video card
1 GB DDR Ram
Seagate 320 GB SATA Hard drive
DVD Burner
FSP 480Watt ATX PS
MSI Wireless G card with an movable antennae
WIN XP home edition

However almost any mini-ATX motherboard and / or video card could be used.
 

rise

Diamond Member
Dec 13, 2004
9,116
46
91
you read my mind on both sentences evanscnce

very cool OP :beer::thumbsup:

what kinda warranty lol?
 

Uhtrinity

Platinum Member
Dec 21, 2003
2,251
197
106
Originally posted by: evanscnce
lol thats awsome

Total cost and time?

Between what he already had in parts and what was spent, about $650 in computer hardware, and another $100 in materials. Labor came out to about 15 - 20 hrs spread out over two months, but since he was a friend I didn't bill him for all of that.

I will look through all my pics as I know I have some better ones of the completed pc.
 

Uhtrinity

Platinum Member
Dec 21, 2003
2,251
197
106
Originally posted by: rise
you read my mind on both sentences evanscnce

very cool OP :beer::thumbsup:

what kinda warranty lol?

LOL, if he has any problems with the case we will just try to fix it. If I ever try to tackle another one of these I would definitely do a lot of things differently. I doubt he will have any hardware issues as there is adequate cooling.
 

swtethan

Diamond Member
Aug 5, 2005
9,083
0
0
maybe ill make a pc out of a large suitcase, complete with phase change or water and 27" screen, LOL

 

VinDSL

Diamond Member
Apr 11, 2006
4,869
1
81
www.lenon.com
Nice job, Uhtrinity! :thumbsup:

If I may digress...

Do you remember the original 100% IBM PC clone -- the Compaq Portable?

These were masterpieces of engineering excellence - cost $3500ish when new!

I would LOVE to see someone like you retro-fit one of these with up-to-date components!!!

There are zillions of these things laying around in ppl's closets... I, personally, own 6 of them!

You could even make a business out of it, selling upgrade kits, et cetera, guaranteed!

Just an idea...
 

Uhtrinity

Platinum Member
Dec 21, 2003
2,251
197
106
Originally posted by: VinDSL
Nice job, Uhtrinity! :thumbsup:

If I may digress...

Do you remember the original 100% IBM PC clone -- the Compaq Portable?

These were masterpieces of engineering excellence - cost $3500ish when new!

I would LOVE to see someone like you retro-fit one of these with up-to-date components!!!

There are zillions of these things laying around in ppl's closets... I, personally, own 6 of them!

You could even make a business out of it, selling upgrade kits, et cetera, guaranteed!

Just an idea...

I've seen the old 'portables', they weighed a ton, though this project isn't exactly a laptop. With the Powersupply and the lcd the weight comes in at about 25 - 30 lbs.

Been there and done that as far as doing custom work, it takes a lot of time. Search trinitymicro if you are bored. I just enjoy doing stuff like this on the side.
 

Shmalls

Member
Feb 24, 2006
131
0
0
I have that exact same aluminum case, I have been wanting to build something in it for ages. my plan was almost the same as yours except with a slot load drive, lol.

even though you beat me to it, awesome job.
 

Uhtrinity

Platinum Member
Dec 21, 2003
2,251
197
106
Originally posted by: Shmalls
I have that exact same aluminum case, I have been wanting to build something in it for ages. my plan was almost the same as yours except with a slot load drive, lol.

even though you beat me to it, awesome job.

The worst thing about his particular case was the wood with an thin aluminum covering. That is why I had to use so much reinforcement. In all I used about 20 feet of angle and strap aluminum, and over 100 pop rivets. The cage that surrounds the motherboard tray is strong enough to stand on.
 

BonzaiDuck

Lifer
Jun 30, 2004
15,785
1,500
126
In 1982, I was working in the Nation's Capital, and there was a big gush of enthusiasm about the new microcomputer technology at my agency. We were working in quality-control management-improvement initiatives, but I was also moon-lighting with some friends on a similar QC consultant contract with Ford Motor in 1983.

I was "toying around" with a Sinclair ZX-81 at home. I'd added a reasonably sized keyboard that had "real" mechanical keys to replace the membrane keyboard of the Sinclair, and I'd added a huge improvement in memory (in those days, "huge" meant 64K of RAM.)

My friends asked me to write some BASIC programs that would compute X-bar and sigma-bar charts for QC data, and graph them on a monitor screen. Parallel to that -- and helpful in demonstrations for our day-job colleagues -- I got grandma's old "overnight" suitcase, some foam padding such as you'd use to cut holes for objects and hold them securely in such a case, found a battery-backup for the Sinclair, and used some resistors to convert a Sony WalkMan TV (screen-size: 3"x2" !!) for use with the Sinclair.

The "demonstration" was reasonably successful, although, even then, people gave the jaundiced-eye to my 3"x2" monitor-screen!!

Good job, Uhtrinity!



 

Skott

Diamond Member
Oct 4, 2005
5,730
1
76
Very cool. Thanks for sharing. I'm curious of the case's demensions and total weight?
 

Uhtrinity

Platinum Member
Dec 21, 2003
2,251
197
106
Originally posted by: Skott
Very cool. Thanks for sharing. I'm curious of the case's dimensions and total weight?

35 Lbs, mostly due to the LCD screen and the heavy duty power supply.

18.5 inches by 13", and roughly 8" deep (4" for each clamshell)or just slightly deeper than a power supply's thickness.
 
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