Cookie Monster
Diamond Member
- May 7, 2005
- 5,161
- 32
- 86
You make it very hard to believe you are electrical engineer.
First, good luck burning connector due to excessive current. First think that would go pop would be traces or power regulators.
Short spikes is what kills connectors/pins.
The reason for burned connectors is most of the time human error, or sometimes damaged connector. To burn the pins like shown in the photos above, you don't have to draw any excessive currents beyond specifications.
Bad contact between two pins and even light load will make it burn. Add current spikes to that, and you have a recipe for a disaster.
I've seen a 10m cable 1.5mm2 @220V go pop at the connector with 1<kW load on them. Bad contact, sparks, smoke, tears.
On the other hand I've used 40meters long 1.5mm2 @220V with welder plugged in 2kW+. The welder had problems because of Vdrop, cable got pretty warm and the 16Amp fuse went off from time to time. But in this example the cable had no connectors other than your regular socket/plug.
Trust me
Just check the internet or even books if your old school if you don't believe me. The excessive heat (often caused by excessive continous current -> worst case shorts) is the reason for most connector/cable failures. Its the reason why they get hot sometimes if the cable is not able to handle the current draw. Remember, P=I*R (current x resistance).
Those photos you saw is exactly what high current does to connectors/pins. Like you mentioned it yourself. 1~2KW. At what voltage? now work out the current. Work out the resistance of those connectors/pins. Easy to calculate the power dissipated on those pins. Now just look at the amount of copper that exists on a PCI-e connector. Its not really designed for very high current >10A.