CommandoCATS

Senior member
Jul 8, 2003
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Anyone have experience with making a computer case out of wood? I'm trying to design a synth (yes a synth) with a PC engine...but I'm not sure exactly how easy it is to make a wood case (pretty simple, mostly orthognal sides). What tools do you think would be minimum for such a job?
 

Cerb

Elite Member
Aug 26, 2000
17,484
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If my PC is still running in a few weeks, I'll have an answer
First, if it's not SFF, a cheap case w/ a removable mobo tray, like the Enlight 7101.
Aside from that...I won't make any comments until I have a set of drawers beside me, one mysteriously having a CD burner and USB ports on the front

So here's a ^
 

DerwenArtos12

Diamond Member
Apr 7, 2003
4,278
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the bare minimum tools bould be a jugsaw and a drill. It woudl be masively easier though with a table saw for cutting 45 degree angles. I would sugges using at least 1/2" material if you don't want to use any interior skeleton. You could use some kind of angle iron to use as an interior skeleton that would require much less room. if you build it with an interir skeleton you could go as thin as you want really with liek 1"x1" for the skeleton. good luck.
 

CommandoCATS

Senior member
Jul 8, 2003
517
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Thanks for the replies guys. This is what I'm thinking of building
Picture

The internals look like they can take a mATX board okay (the model is to scale). For reference the baseboard is 4cm thick (yes, it will weigh a million pounds). I can get ahold of a circular saw, so hopefully thats good enough. Also need to get a 7inch LCD..too bad they are 200 dollars (*sigh*)
 

randomlinh

Lifer
Oct 9, 1999
20,846
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nice.. gl man. i made a case out of plywood (goal was to keep it cheap). It's not the way i really wanted it, too much grain texture still. Sanding wasn't enough, and I had already painted it so filling it wasn't working well.
 

CommandoCATS

Senior member
Jul 8, 2003
517
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any ideas on what kind of wood? Ideally it would be something that's relatively easy to work with and something that can have a furniture like finish.
 

L00PY

Golden Member
Sep 14, 2001
1,101
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Have you considered just throwing a computer case something you build? That is, consider your synth a computer hutch and then look at cases that fit inside of it? There are many mATX or flexATX cases that could fit inside. Depending on the dimensions, a small sized full ATX case might fit inside too.
 

Brule

Golden Member
Apr 23, 2004
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Originally posted by: CommandoCATS
any ideas on what kind of wood? Ideally it would be something that's relatively easy to work with and something that can have a furniture like finish.

Since I've worked with woods since I was old enough to walk I may be of some help. There are some clear advantages with working with wood in general. Relatively easy to work with, good strength to weight ratio, and of course the look. Issue number one is a fire concern. As other posters have said, using another case inside is an option, but it limits your options. If you stay with wood you are opening up to lots of issues. I'd avoid oilly woods, like cider, as that would be a real pain to clean up.

If you want to go the all wood route, consider using two layers. Use something light and ugly, like pine, on the inside. Then for the look you could go with a thin layer of whatever you'd like. This would make it lighter, cheaper, and still have a nice look. If you make it out of solid walnut, you'll throw out your money and your back moving it. Consider how dry the wood is. This is the most overlooked aspect in woodworking, and is even more important in demanding projects like this. Kilns often dry wood out to much, and after you buy it will suck up moisture. Some nice 1/2 inch (reality 3/8) paneling would be great for the outside. As far as tools go, the more the better. A table saw would work, but 10 minutes with a radial arm saw would do your cutting easiest. A nice 45 degree angle cut for the corners could make it look great. A drill and a jigsaw or router would also help, and a router would let you do some fancy things. Again, the right tools would make your job much easier and have a better product.

Sorry for the rant. I have never made a wood case, but have made tables, etc, forever. I am still dreaming about building my dream computer desk. Good luck.
 

DerwenArtos12

Diamond Member
Apr 7, 2003
4,278
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I have an idea to help with teh fire concerns, green wood. Not the color. There is a brand of wood caried by Home depots. IT is water proof and fire retardant. It is not oily but is not the best looking eigther, if nothing else you can build the case out of this and then skin it with some 1/8" just for the look. Are the keyboard keys going to replace your keyboard or are they going to be midi keyboards attached to the computer for musical purposes.
 

CommandoCATS

Senior member
Jul 8, 2003
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It would be a midi keyboard for music. The other thing I was thinking was to have a metal base that the motherboard bolts on to like the kind that are on some cases (especally when the P4 was just coming out and many MBs didn't have the right screw holes for P4 MBs). A metal base should spread the heat out from under the CPU core, which is really probably the only dangerously hot part.
 

DerwenArtos12

Diamond Member
Apr 7, 2003
4,278
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0
yeah just get a piece of cheap sheet metal from Homedepot, mount it 1/2" from teh wood case and you would have a fine air barrier, so long as you had air moving in the case.

your into out of the oridinary cases, you should check out my thread on my soon to come custom acryllic case. I am curious what your opinion on it would be.
 

Cerb

Elite Member
Aug 26, 2000
17,484
33
86
Originally posted by: CommandoCATS
It would be a midi keyboard for music. The other thing I was thinking was to have a metal base that the motherboard bolts on to like the kind that are on some cases (especally when the P4 was just coming out and many MBs didn't have the right screw holes for P4 MBs). A metal base should spread the heat out from under the CPU core, which is really probably the only dangerously hot part.
Or just get a cheap mobo and such, and spend the $ on a HSF. Nice airflow from bottom of a front part of the "case" to out of the back , with a Areocool HT-101, or Thermalright SP-94/97 should do the trick very well. If you aren't OCing, and don't need tons and tons of power, a Barton solution with a huge HSF would be good to look into. Given the nature of the project, the CPU would be the hottest part. With a quiet case fan, like one of the Nidecs, a Panaflo L on a massive HS...all should be good. It might be a good idea to leave room under the mobo as well, though. If you do go Barton, a mobile Barton and a PAL8045 + Panaflo as a secondary exhaust (PSU off to side most likely), and you might do even better (but a Thermalright will do better if you don't want to duct out).

I'm using a cut up mobo tray from a Enlight 7101, and if you just have a few rails underneath holding it in place, you basically get elevation and an added air space. I'm working with full sized components, 5.25" drives, a hot vid card, etc. and finding that getting it all in securely is much more difficult than cooling any of it. With a nice rectangular space, even cramped, air flows over perfectly...the problem is much more getting it all in there, even technically having more space than a normal PC case. With a mATX or flexATX board, cheap video, single HD, etc., that could even be a lesser problem.
 

NumbersGuy

Senior member
Sep 16, 2002
528
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0
I'm working on a machine using LVL (laminated veneer lumber) by LP, available at many HDs. It is 1-3/4" thick and extremely strong.

The objective is to demonstrate extreme strength/power, not necessarily prettyness.

Can't reveal design/appearance at this time, but will post pic when ready.


 

Brule

Golden Member
Apr 23, 2004
1,358
0
76
Originally posted by: NumbersGuy
I'm working on a machine using LVL (laminated veneer lumber) by LP, available at many HDs. It is 1-3/4" thick and extremely strong.

The objective is to demonstrate extreme strength/power, not necessarily prettyness.

Can't reveal design/appearance at this time, but will post pic when ready.



Wow, 1-3/4 thick veneer should be tough enough to stop small arms fire. Okay, maybe not, but it should be plenty sturdy. I for one would love to see your final project, along with commandoCAT's. Use a biscuit joiner for attackment and the wood will split in the center of a piece long before the joint cracks.
 

Big Lar

Diamond Member
Oct 16, 1999
6,330
0
76
I have a Wood case I built, that I've been running for about 3 years, shoot me an email for pics if you like, I have a slide out mobo in it, and a skeleton of a server on the right side. Back and sides are Oak plywood, as well as top and bottom/ front is 1x Oak, all stained with red oak stain, with a side door hinged, with Plexiglass opening. Takes some time, but well worth the effort.
 

JediJorgie

Senior member
Apr 15, 2003
348
0
0
Originally posted by: Brule
Very impressive JediJorgie. Wood and LEDs, unique mix!

Wish I could take the credit for that. Its not mine though. I found that site awhile ago looking for wood cases when I was thinking about building one. My case is much less impressive.
 
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