I'm not too overly concerned about the quality of the chassis so long as it holds together, but I am interested in how well the backplane would hold up over time. Every component can die, and I'm just now sure how much any brand is worth over another, especially when buying used. I just figure Supermicro has got to be great because people nearly foam at the mouth whenever they get the chance to spew their love for the brand. Which for all the good I've heard, I'm nearly convinced I need to go that route.
I'm not too concerned about depth, in my next place I'll be able to put it somewhere and the overall rack will take up my space in general, so it being tad bit deeper won't be a big concern.
I am right with you on the noise though. I'm trying to kind of couple what I have planned in regards to a home network (w/ A/V equipment in the rack and wifi remote control), with what I am looking for in my next rental place (leaning towards a townhouse rental but the right apartment could work too). There's a good chance the rack will end up in the same room as what will be a home office, but I'm hoping for some closet space. If a townhome, ideally I'd have sufficient closet space either on the first floor to be close to the TV, or in the basement if I can find an affordable place with a good basement.
No purchasing will be done until I get to the new place, so I may be in need of a short-depth just to keep my sanity if I want to stuff it in a closet. If I get a basement with utility room, I won't care about sound level.
In regards to noise - I've been wondering, can you replace the stock Supermicro fans with some Noctua fans or other aftermarket? I know they are different, in what I think are quick-swap holders or trays, but I don't know what options exist for replacement outside of OEM. That and some voltage regulators or other RPM limiting route (BIOS or controller) could potentially help make a comfortable sound level but maintain efficient cooling.